Integral design, from raw material loading, mask cup body shaping-welding-stamping, automatic nose bridge welding, automatic printing logo, automatic earloop spot welding / stapling , automatic punching edge, automatic breathing valve welding and other processes are automatically completed, so as to achieve automatic mask finished products, the whole machine to achieve automation.
Constant temperature induction stick nose bridge strip, smooth incision, no damage on surface, strong fitting.
Automatic printing logo, efficient and fast, clear pattern.
Automatic two-way earloop installation, adjustable length, firm and strong tension.
The fully automatic production line is designed for processing cup style respirators which may achieve a very close facial fit and meet N95/KN95/FFP2/FFP3 higher levels of filtering efficiency of airborne particles. The exhalation valve is for option, if you want to maufacture N95 face mask with breathing valve, we can add the function to the automatic production line.
This automatic line support 3~6 layers, we can customize the machine according to your face mask samples!
External manual feeding single-sided inkjet printer (with drying).
External manual feeding double-sided inkjet printer (with drying).
Built-in automatic printing device (single-sided)
Automatic exhalaiton vlave installing system (with vibration plate).
Fully automatic working process for material loading, hot press cup forming, ultrasonic cup contour welding, cup waste cut away, and collection of finished cups.
Automatic pressor control with guaranteed consistency of cup forming quality.
Automatic waste material detaching and collecting after dia cut.
With high productivityof 25 cups per minute.
With 10 inch color computer operation panel.
The total power of cup forming station is 9.5KW.
The machine equipped with emergency stops.
Each machine include one cup mold, customized mold size and shape is acceptable.
|Product Type||Cup mask||Qualified rate||95%|
150mmx 130mmx50mm (can be customized)
|Compressed Air Flux||200L/min|
|Material||Nonwoven fabric Melt-blown Nonwoven, Shape wadding||Gross Weight||2700KG|
|Hot pressed cup type||Customized according to samples||Dimension||8500*1250*1050mm|
|Ear-loop Fixed method||Stapling type||Power||14.5KW|
|Control panel||10° control panel||Power supply||220V/380V|
Raw Material Size:
|Nonwoven Fabric||width 220mm|
|Meltblown Fabric||width 220mm|
|Needle punched nonwoven||width 250mm|
|Nose clip size||width 5mm, ID 34mm, OD 250mm. (7~8kg/roll, 1kg≈130m, one mask cost 90mm length)|
List of raw materials required for production
|Material Name||Width/Size||Roll Diameter|
|1.Spunbond Non-woven Fabric ||220mm||＜=600mm|
|2. 99 Meltblown Cloth||220mm||＜=600mm|
|5. Skin-friendly Spunbond Non-woven Fabric||220mm||＜=600mm|
|6.Flat Earloop Elastic Rope||5mm||---|
|7.Flat Nose Clip||5mm||250mm|
If you want to produce 1 million disposable masks,
the approximate amount of raw materials required is as follows:
|1.Spunbond Non-woven Fabric||1000Kg|
|2. 99 Meltblown Cloth||1000Kg|
|5. Skin-friendly Spunbond Non-woven Fabric||1000Kg|
|6.Flat Earloop Elastic Rope||800Kg|
|7.Flat Nose Clip||1000Kg|
|8.Exhalation Valve (for option)||1000000pcs|