English
This fully automatic multi-wire combined crimping machine is engineered for high-efficiency wire harness production in electric vehicles, industrial automation, and electronic manufacturing applications. The machine features advanced one-to-many crimping capabilities, utilizing U-shaped terminals to combine single wires with multiple conductors in a single operation.
Equipped with three independent wire feeding mechanisms and five dedicated crimping stations, this versatile system can simultaneously process three different wire gauges with customizable usage patterns. The first and second wire feeds can be programmed for multiple uses within a single cycle, while the third wire feed provides single-use functionality, enabling complex harness configurations such as four-wire combination assemblies.
The machine incorporates automatic heat shrinkable tube insertion and in-place heat shrinking at the combined crimping location, ensuring superior connection reliability and environmental protection. Beyond the mandatory U-shaped terminals for combination crimping, the system supports various cross-feed and direct-feed terminal types for maximum application flexibility.
Built with modular flexible design principles, this machine adapts easily to diverse product requirements through simple crimping applicator changes. The intuitive color touchscreen interface streamlines parameter configuration, while the integrated program memory system stores processing parameters for different products, enabling one-touch product changeovers and enhanced production efficiency.
| Applicable Wire Size | AWG 28–16 (0.1–1.5 mm²) |
| Cutting Length | 50–9999 mm (customizable) |
| Stripping Length | ≤10 mm (customizable) |
| Cutting Accuracy | ±(0.5+L×2‰) L=cutting length |
| Crimping Force | 2 T (3 T models customizable) |
| Crimping Stroke | 30 mm (40 mm stroke customizable) |
| Applicable Terminals | Cross-feed terminals, direct-feed terminals, flag-shaped terminals |
| Production Efficiency | 1500–2500 pieces/hour |
| Operation Interface | Color touchscreen |
| Air Pressure | 0.5–0.8 MPa |
| Power Rating | 4000 W |
| Power Supply | 220 V 50/60 Hz (customizable) |
| Net Weight | 1000 kg |
| Dimensions | 2440×850×1600 mm |
| Optional Configuration | terminal crimp force monitor, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
