This is a high-speed full-automatic heat-shrinkable tube crimping machine with double-side insertion. It first bends the wire into a U-shape during processing, and puts the wire head and wire tail on the same side for processing. Greatly improved production efficiency, up to 2000 pieces/hour or more. This machine is suitable for processing wires with a total length of more than 300mm. It integrates functions such as wire cutting, wire stripping, crimping terminals, and inserting heat shrinkable tubes. The coil-mounted heat-shrinkable tube can be cut to a fixed length. After cutting and stripping the wire, insert the heat-shrinkable tube into the wire. After the terminal crimping is completed, the heat-shrinkable tube is automatically pushed onto the terminal, and the automatic heating device will automatically heat and shrink the heat-shrinkable tube into place. In addition, laser marking or coding functions can be selected to realize automatic printing of characters on heat shrinkable tubes.
The whole machine adopts the concept of modular flexible design, one machine can easily process many different products, and each functional module can be opened or closed freely in the program, for example, the function of inserting heat shrinkable tube can be closed. When replacing wires and terminals, it is only necessary to replace the corresponding crimping die and the corresponding insertion jig. The use of the machine is flexible. After the current product is produced, it will not cause idle waste of the machine, and it can be easily switched to produce other products.
Both the wire cutting, stripping and translation mechanism are driven by high-precision servo motors, and the cutting knife adopts positive and negative screw structure, so the stripping precision is high. The terminal crimping machine is integrally formed of ductile iron. The whole machine has strong rigidity and stable crimping height. It can be equipped with a terminal pressure monitor to monitor the pressure curve changes of each crimping process in real time. When the pressure is abnormal, it can automatically alarm and stop. In addition, a visual inspection system can also be selected to inspect the appearance and size after crimping to ensure product quality. The standard terminal crimping machine is driven by a variable frequency motor, and a servo terminal crimping machine can also be selected.
Color touch screen operation interface, parameter setting is intuitive and easy to understand, the program memory function can save the processing parameters of different products in the database, when switching products, you can call out the corresponding processing parameters with one key, saving debugging time. In addition, it can also be equipped with a computer industrial control system that supports MES connection, with a built-in network interface, which can be connected to the MES system through a local area network, to realize remote reading or setting of parameters, remote production tasks and other functions.
Applicable wire diameter: AWG24~14 (0.2~2.5mm2)
Cutting length: 300~9999mm
Stripping length: ≤10mm (can be customized)
Cutting accuracy: ±(0.5+L*2‰) L=cutting length
Positioning accuracy of heat shrink tube: ±0.5mm
Maximum pressure: 2T (3T models can be customized)
Crimping stroke: 30mm (40mm stroke model can be customized)
Applicable terminals: horizontal feed terminals, direct feed terminals, etc.
Production efficiency: 1800~2500 pieces/hour (double ends wear heat shrinkable tubes)
Air pressure requirement: 0.5~0.8Mpa
Rated power: 3000W
Working voltage: 220V 50/60Hz (110V can be customized)
Optional configuration: long wire conveyor belt, safety shield, laser marking machine, terminal pressure monitor, visual inspection system, servo terminal machine, computer industrial control system
In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, KINGSING will be happy to provide processing samples of your wires.
Conforms to the relevant CE directives on machine safety and electromagnetic compatibility.