This fully automatic wire processing machine integrates dual-head terminal crimping, heat shrink tube laser marking and insertion with automatic positioning and heat shrinking capabilities. Designed for high-volume production environments, it significantly enhances efficiency by automating multiple stages of cable assembly in a single streamlined workflow.
The machine features an innovative U-shaped wire bending mechanism that positions both wire ends on the same side during processing. This unique design enables a single laser marking system to simultaneously mark two heat shrink tubes with different content, eliminating the need for multiple laser units and maximizing both space utilization and cost efficiency.
With exceptional production capacity, the system delivers outstanding throughput for longer wire lengths. The modular design allows flexible configuration where functional modules can be enabled or disabled via the control program, and tool changes such as crimping dies and jigs can be completed quickly to accommodate different production requirements.
Powered by advanced servo motors for precise wire cutting, stripping, and positioning, the machine ensures consistent accuracy and repeatability across all operations. The system maintains high precision in heat shrink tube positioning and crimping force application, making it ideal for demanding industrial applications.
Optional features include terminal pressure monitoring for quality assurance, vision inspection systems for defect detection, and computer industrial control with MES integration for smart factory connectivity. These advanced capabilities enable seamless integration into modern manufacturing environments while maintaining superior quality standards.
Applicable Wire Diameter | AWG24–14 (0.2–2.5mm²) |
Cutting Length | 320–9999 mm |
Stripping Length | ≤10 mm (customizable) |
Cutting Accuracy | ±(0.5+L×2‰) L=cutting length |
Heat Shrink Tube Positioning Accuracy | ±0.5 mm |
Crimping Force | 2T (3T models customizable) |
Crimping Stroke | 30 mm (40 mm stroke customizable) |
Applicable Terminals | Horizontal feed terminals, direct feed terminals, etc. |
Production Efficiency | 1800–2500 pieces/hour (double ends with number tubes) |
Air Pressure Requirement | 0.5–0.8 MPa |
Power Rating | 3000W |
Power Supply | 220V 50/60Hz (customizable) |
Dimensions | 2780×800×1860 mm |
Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.