This advanced multi-wire continuous crimping machine is engineered for high-efficiency harness assembly operations, capable of processing multiple wires simultaneously while crimping every two wires into a single terminal. The system supports parallel wire feeding, ensuring strong and reliable electrical connections for complex wire harness configurations.
Built with modular flexible design principles, this versatile machine adapts seamlessly to diverse production requirements through programmable functional modules. The system can operate as a standard dual-head automatic terminal machine when combination functions are disabled, maximizing operational flexibility across different manufacturing scenarios.
Terminal changeovers require only die replacement, eliminating downtime and ensuring continuous production capability across different product specifications. This design feature significantly reduces setup time and maximizes production efficiency for diverse wire processing requirements.
The intuitive color touch screen interface simplifies parameter setting with program memory functions that store processing parameters for different products in an integrated database. One-key parameter recall enables rapid product changeovers, significantly reducing setup time and enhancing workflow efficiency.
Powered by six high-precision servo motors, the machine delivers accurate wire cutting, stripping, and translation mechanisms. The advanced electronic control technology ensures precise and repeatable operations, making it suitable for automotive, electronics, and industrial wire harness production environments.
Applicable Wire Size | AWG 28–16 (0.1–1.5 mm²) |
Cutting Length | 60–1200 mm (customizable) |
Stripping Length | ≤10 mm (customizable) |
Cutting Accuracy | ±(0.5+L×2‰) L=cutting length |
Crimping Force | 2 tons (3 tons customizable) |
Crimping Stroke | 30 mm (40 mm customizable) |
Applicable Terminals | Cross-feed terminals, straight-feed terminals |
Operation Interface | Color touch screen |
Air Pressure | 0.5–0.8 MPa |
Rated Power | 2000 W |
Working Voltage | 220 V 50/60 Hz (customizable) |
Net Weight | 460 kg |
Dimensions | 2100×1300×1420 mm |
Optional Configuration | Terminal crimp force monitor, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.