Automatic Wire Stripping and Crimping Machine - KINGSING

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Automatic Insulated Sleeve & Housing Insertion Machine

  • Model:KS-A232M
  • Net. Weight:
  • Dimension:

This fully automatic insulated sleeve and housing insertion machine represents an advanced solution for comprehensive wire harness manufacturing, integrating multiple critical processes into a single high-efficiency platform. Engineered for precision automotive and industrial applications, it seamlessly combines wire cutting, stripping, dual-end terminal crimping, insulated sleeve insertion, and housing assembly operations with exceptional accuracy and reliability.

The machine features intelligent multi-color wire processing capabilities, supporting 2-8 wire colors with customizable programming sequences to meet diverse production requirements. Its specialized design efficiently handles various housing configurations while maintaining precise control over insertion positioning and crimping force. The modular architecture ensures flexibility for processing various product types without machine downtime, maximizing production efficiency.

Built with high-precision servo motors for wire cutting and stripping operations, the system guarantees stable performance and accurate positioning throughout the manufacturing process. The intuitive color touch screen interface with program memory functionality enables quick setup transitions between different product configurations, while optional visual inspection systems and crimping force monitoring ensure consistent quality output with real-time defect detection.

Advanced customization options support non-standard configurations including specialized terminal types, extended wire lengths, and enhanced safety features. The integrated quality control systems provide comprehensive monitoring of crimping forces, air pressure, and insertion accuracy, making it ideal for high-volume automotive wire harness production and industrial electrical assembly applications.

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ParameterSpecification
Applicable Wire SizeAWG24–14 (0.2–2.5mm²)
Wire Capacity2–8 colors (programmable)
Cutting Length75–9999mm (customizable)
Stripping LengthUp to 10mm (adjustable)
Cutting Accuracy±(0.5 + L×0.2%)   (L = cutting length)
Crimping Force2T (optional: 3T)
Crimping Stroke30mm (optional: 40mm)
Supported Terminal TypesCross-feed, direct-feed, flag-type, etc.
Cycle TimeApprox. 2 sec/point
Air Supply0.5–0.8 MPa
Power Consumption2000W
Input Voltage220V 50/60Hz (optional: 110V)
Net WeightApprox. 500kg
Machine Dimensions1500 × 800 × 1860 mm
  • Optional Features: Long wire conveyor, safety cover, crimp force monitor, ccd vision inspection, servo crimping unit, PC-based windows 11 control system

  • Note: Specifications are subject to change based on wire material and hardness.