Automatic Insulated Sleeve & Housing Insertion Machine

This fully automatic insulated sleeve and housing insertion machine represents an advanced solution for comprehensive wire harness manufacturing, integrating multiple critical processes into a single high-efficiency platform. Engineered for precision automotive and industrial applications, it seamlessly combines wire cutting, stripping, dual-end terminal crimping, insulated sleeve insertion, and housing assembly operations with exceptional accuracy and reliability.

The machine features intelligent multi-color wire processing capabilities, supporting 2-8 wire colors with customizable programming sequences to meet diverse production requirements. Its specialized design efficiently handles various housing configurations while maintaining precise control over insertion positioning and crimping force. The modular architecture ensures flexibility for processing various product types without machine downtime, maximizing production efficiency.

Built with high-precision servo motors for wire cutting and stripping operations, the system guarantees stable performance and accurate positioning throughout the manufacturing process. The intuitive color touch screen interface with program memory functionality enables quick setup transitions between different product configurations, while optional visual inspection systems and crimping force monitoring ensure consistent quality output with real-time defect detection.

Advanced customization options support non-standard configurations including specialized terminal types, extended wire lengths, and enhanced safety features. The integrated quality control systems provide comprehensive monitoring of crimping forces, air pressure, and insertion accuracy, making it ideal for high-volume automotive wire harness production and industrial electrical assembly applications.