This advanced bulk terminal crimping machine is specifically engineered for processing loose terminals with integrated wire stripping and crimping functions. It excels in crimping various closed barrel terminals including solid pin terminals, socket and pin contacts, ferrules, and pre-insulated terminals, while also accommodating open barrel terminal applications.
The integrated stripping mechanism features an innovative wire twisting function that simultaneously strips insulation and twists copper strands together, significantly enhancing the stability of wire insertion into closed barrel terminals and preventing strand separation or spreading during the crimping process.
The crimping unit is powered by a precision servo motor system, enabling accurate height control through programmable settings without manual screw adjustments. Custom crimping dies can be manufactured according to specific terminal requirements, such as four-point crimping dies for socket and pin contacts, where four crimping blades simultaneously compress toward the terminal center, delivering aesthetically pleasing results with secure, gap-free connections. Additionally, the machine supports multiple crimping methods including square crimping, hexagonal crimping, and upper-lower blade crimping, with specific crimping configurations customizable based on product requirements.
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Socket & Pin Contact | Four-point Crimping | Upper & Lower Crimping |
This machine supports multiple operating modes including inductive start, foot switch activation, and button switch control. When using inductive start mode, operators simply position the wire to trigger the limit sensor, and the machine automatically completes stripping, twisting, and terminal crimping operations, streamlining the entire process.
Safety is prioritized with a comprehensive protective enclosure surrounding the entire machine. Optional door-open safety features automatically trigger alarms and machine shutdown when the protective cover is opened, ensuring operator protection during operation.
This series includes two model variants: a touchscreen version and a computer operating system version. Optional features include pressure monitoring systems and CCD vision inspection systems for enhanced quality control and process verification.
Model | KS-T882LM | KS-T882CM |
Control Interface | Color Touchscreen | Computer Control System (Windows 11) |
Wire Diameter | 0.3~2.5 mm² (customizable) | |
Crimping Capability | Four-point crimping, Square crimping, Hexagonal crimping, Upper-lower blade crimping | |
Crimping Station | Servo motor driven (crimping height programmable) | |
Crimping Force | 2T (customizable) | |
Crimping Accuracy | 0.01 mm | |
Crimping Stroke | 40 mm | |
Equipment Efficiency | 3s per crimping cycle | |
Startup Method | Inductive start / foot switch start / button switch start | |
Power Supply | AC 220V 50/60Hz (customizable) | |
Power Rating | 1300 W | |
Dimensions (L×W×H) | 800×800×1500 mm | |
Optional Configuration | Terminal crimp force monitor, CCD vision inspection system, door-mounted emergency stop, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.