This series is a servo-type double-sided automatic crimping machine, which is suitable for crimping various horizontal feed terminals, straight feed terminals, and flag-shaped terminals. It can also crimp bulk terminals, which can be automatically fed by a vibrating plate. The workmanship of the whole machine is precise, and the moving parts such as wire feeding, cutting, and translation are all driven by high-precision servo motors, with strong power and precise dimensions. The wire flipping function can be selected to control the direction of the terminals at both ends. For example, when crimping flag-shaped terminals, the terminals at both ends can face the same direction or opposite directions.
This machine adopts a translation mechanism instead of the traditional rotation mechanism, and the wire is always kept straight during the processing process, which is beneficial to improve the positioning accuracy. The four-wheel wire feeding mechanism has strong power, which can prevent the wire from slipping, and the feeding length is accurate. The terminal machine is integrally formed of ductile iron, which has strong rigidity and stable crimping height. It can be equipped with a terminal pressure monitor to monitor the pressure curve changes of each crimping process in real time. When the pressure is abnormal, it will automatically alarm and stop. In addition, a CCD visual inspection system can also be selected to inspect the appearance of stripped wires and terminals to ensure product quality.
Adopting the concept of flexible design, one machine can process a variety of different products, and only need to replace the corresponding fixture when replacing wires and terminals. The program memory function can save the processing parameters of different products in the database. When switching products, the corresponding processing parameters can be called out with one key, saving debugging time. In addition, it can also be equipped with a computer industrial control system that supports MES connection, with a built-in network interface, which can be connected to the MES system through a local area network, to realize remote reading or setting of parameters, remote production tasks and other functions.
Wire flipping: This function is used to control the front and back of the terminals at both ends, either the terminals at both ends are facing up, or one is positive and the other is reversed.
|Wire Flip||no||support 180°rotation||No||support 180°rotation|
|Crimp motor||frequency conversion motor||frequency conversion motor||servo motor||servo motor|
|Wire feeding Motor||servo motor||servo motor||servo motor||servo motor|
|Cutting Motor||servo motor||servo motor||servo motor||servo motor|
|Translation Motor||servo motor||servo motor||servo motor||servo motor|
Applicable terminals: cross-feed terminals, straight-feed terminals, flag-shaped terminals, bulk terminals
Applicable wire diameter: 0.1~6mm2 (AWG28~10)
Cutting length: 40~9999mm
Stripping length: ≤15mm
Cutting tolerance: ±(0.5+L*2‰)mm L=cutting length
Maximum pressure: 2T (3T models can be customized)
Crimp stroke: 30mm (40mm stroke can be customized)
Production efficiency: 3000~4000 pieces/hour
Operation interface: color touch screen
Air pressure requirement: 0.5~0.7Mpa
Working voltage: 220V 50/60Hz
Net weight: 450kg
Optional configuration: terminal pressure monitor, CCD visual detection system