High-precision Automatic Wire Crimping Machine

This servo-driven automatic wire crimping machine delivers exceptional precision for processing various terminal types including horizontal feed, straight feed, flag-shaped, and bulk terminals. The advanced translation mechanism maintains wire straightness throughout processing, significantly improving positioning accuracy compared to traditional rotation systems.

Equipped with high-precision servo motors for all critical functions including wire feeding, cutting, and translation, this machine ensures consistent power delivery and dimensional accuracy. The four-wheel wire feeding mechanism prevents wire slippage while maintaining precise feeding length control, while the terminal crimping unit features ductile iron construction for superior rigidity and stable crimping height performance.

The flexible design concept allows one machine to process multiple product types by simply replacing corresponding fixtures when switching between different wires and terminals. Program memory functionality stores processing parameters for different products in the database, enabling one-key parameter recall during product changeovers, significantly reducing setup time and improving operational efficiency.

Optional wire flipping function provides complete control over terminal orientation at both ends, allowing terminals to face the same direction or opposite directions as required. Advanced quality monitoring options include terminal pressure monitoring with real-time pressure curve analysis and automatic alarm/stop functions when abnormal pressure is detected. Optional CCD visual inspection systems can be integrated to inspect stripped wire and terminal appearance, ensuring consistent product quality throughout production runs.