Dual-End Crimping & Tube/Sleeve Insertion Machine

This advanced automatic machine is engineered for streamlined wire harness production with a unique combination of dual-head terminal crimping, heat shrink tube insertion, and insulation sleeve application. Its multi-functional design consolidates several processes into a single automated workflow, significantly enhancing operational efficiency while reducing manual intervention.

The dual-head system enables simultaneous terminal crimping on both wire ends, while one head handles heat shrink tube application, and the other manages insulation sleeve insertion. This optimal setup makes the machine ideal for complex wiring assembly tasks in automotive, electronics, and telecommunications industries.

Equipped with a high-precision servo motor-driven cutting and stripping mechanism, the system ensures exceptional accuracy. The innovative translation mechanism keeps wires straight during processing, eliminating instability commonly associated with rotary systems, thereby enhancing productivity and consistency.

Its durable crimping unit is built with ductile iron for stable crimping height and integrates real-time force monitoring for quality assurance. Optional upgrades include a visual inspection system to verify dimensions and appearance post-processing. Additionally, the modular design facilitates easy adaptation for varied requirements through interchangeable crimping dies and feeding systems.

The machine also features a user-friendly touchscreen interface for quick parameter setup and program storage, reducing downtime during wire type or product changeovers. With MES-enabled industrial control, real-time adjustments and remote management are seamlessly supported for optimal flexibility and productivity.