English
The fully automatic wire crimping and insulating sleeve insertion machine delivers comprehensive wire processing solutions by combining cutting, stripping, terminal crimping, and sleeve insertion functionalities. This advanced machine simplifies complex production tasks by ensuring high precision and minimal manual intervention.
Designed with modularity in mind, its flexible configuration allows users to toggle various functional modules. It transforms effectively into a dual-end crimping machine when sleeve insertion is disabled. This feature, combined with replaceable applicators, feeders, and sleeve assembly jigs, ensures seamless adjustments for varying production lines and minimizes downtime, improving manufacturing efficiency.
Leveraging precision servo motors and a unique translation structure, the machine guarantees highly accurate cutting and stripping without compromising wire straightness. The innovative system eliminates inefficiencies caused by wire bending, making it suitable for stringent quality standards. Its crimping unit is built with ductile iron for superior rigidity, delivering stable crimping with optional crimp force monitoring and visual inspection systems for post-process checks.
The intuitive touch-screen interface supports rapid product switching by recalling saved processing parameters, expediting setup processes. Additionally, an MES-compatible computer control system can be added, enabling network connectivity for centralized task management, remote monitoring, and data syncing in real-time over industrial networks.
This machine is ideal for industrial applications such as automotive wiring harnesses, cable assemblies, and electronic production. From ensuring operational reliability to offering unmatched efficiency, it redefines automated production processes for high-volume output needs.
| Specifications | Details |
|---|---|
| Applicable Wire Size | AWG24–14 (0.2–2.5 mm2) |
| Cutting Length | 80–3000 mm (customizable) |
| Stripping Length | ≤10 mm (customizable) |
| Cutting Accuracy | ±(0.5 + L × 2‰), L = cutting length |
| Crimping Force | 2T (3T models customizable) |
| Crimping Stroke | 30 mm (40 mm stroke models customizable) |
| Applicable Terminals | Cross-feed, direct-feed, flag-shaped terminals |
| Production Efficiency | 1500–1800 pcs/hour (both ends insert sleeves) |
| Air Pressure | 0.5–0.8 Mpa |
| Power Rating | 2300 W |
| Power Supply | 220 V / 50–60 Hz (110 V customizable) |
| Net Weight | ≈500 kg |
| Dimensions | 1400 × 970 × 1980 mm |
| Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
