This fully automatic two-wire combined crimping machine features dual independent wire feeding mechanisms and three crimping stations, enabling simultaneous processing of two different wire gauges with versatile terminal combinations. The machine combines two wires at one end into a single terminal while crimping individual terminals to the remaining wire ends, maximizing production flexibility and efficiency.
Equipped with an innovative built-in rotation mechanism, the system allows 90-degree wire rotation after combination, supporting both side-by-side and stacked crimping configurations. This advanced functionality ensures optimal terminal placement and superior connection quality across diverse wire harness applications.

The modular flexible design concept enables seamless adaptation to multiple product requirements through programmable functional modules. Each processing module can be independently activated or deactivated, allowing the machine to function as a standard double-head terminal crimper when single-wire processing is needed. Terminal changeovers require only applicator replacement, ensuring minimal downtime and maximum operational versatility.
A color touchscreen interface provides intuitive parameter configuration with comprehensive program memory functionality, storing processing parameters for different products in an integrated database. One-touch product switching eliminates setup time, while optional computer industrial control systems support MES connectivity through built-in network interfaces for remote parameter management and production task coordination.
Model | KS-T307 | KS-T3071 |
---|---|---|
Main Function | Two-wire combined crimping, the other 2 wire ends crimping 2 types of terminals | Four-wire combination crimping, the other 4 wire ends crimping 2 types of terminals |
Applicable Wire Size | AWG28~16 (0.1~1.5mm²) | |
Cutting Length | 65~3000mm (can be customized) | |
Stripping Length | ≤10mm (can be customized) | |
Cutting Accuracy | ±(0.5+L*2‰) L=cutting length | |
Crimping Force | 2T (3T models can be customized) | |
Crimping Stroke | 30mm (40mm stroke model can be customized) | |
Applicable Terminals | cross-feed terminals, direct-feed terminals, flag-shaped terminals, etc. | |
Production Efficiency | 2500~3000 pieces/hour | |
Operation Interface | color touch screen | |
Air Pressure | 0.5~0.8Mpa | |
Rated Power | 2000W | |
Working Voltage | 220V 50/60Hz (customizable) | |
Net Weight | 320kg | |
Dimensions | 1450*750*1860mm | |
Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.