Automatic Terminal Crimping and Housing Insertion Machine

This advanced double-head automatic terminal crimping and housing insertion machine represents the pinnacle of wire harness automation technology, delivering comprehensive processing capabilities in a single integrated platform. Engineered for high-volume production environments, it seamlessly combines precision cutting, stripping, crimping, and housing insertion operations while maintaining exceptional reliability and efficiency.

The machine features intelligent multi-color wire handling with support for up to 8 different wire colors, allowing customizable sequences to meet diverse manufacturing specifications. Its dual vibrating plate feeding system ensures smooth housing insertion for both single-row and double-row configurations, while adjustable insertion positioning accommodates various pin spacing requirements with precise control.

Built with industrial-grade servo motors and premium pneumatic components from leading manufacturers like SMC and Airtac, this machine guarantees consistent performance and extended operational life. The integrated defect detection system incorporates pressure monitoring, optional CCD visual inspection, and withdrawal force detection to automatically sort defective units, ensuring superior quality control throughout production.

Advanced customization options include support for non-standard configurations such as wire pair twisting capabilities, making it adaptable to specialized applications requiring stranded wire assemblies. The Windows-based industrial computer interface provides intuitive operation and flexible module configuration, while safety features and optional protective shields ensure secure operation in demanding manufacturing environments.