Automatic Wire Stripping and Crimping Machine - KINGSING

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Automatic Terminal Crimping and Housing Insertion Machine

  • Model:KS-T5566H
  • Net. Weight:
  • Dimension:

The KS-T5566H is a fully automatic double-head terminal crimping and housing insertion machine designed for efficient and precise processing of wire harnesses. It supports 8 colors of wires by default, with the color sequence and usage settings adjustable through the program. The machine is ideal for high-volume production environments where accuracy and reliability are essential.

  1. Multi-Color Support: The machine supports 8 colors of wires, allowing for flexible and customizable color sequences based on the specific application needs.

  2. Automated Housing Feeding: Equipped with 2 sets of vibrating plates, the housing is automatically fed into the machine, supporting both single-row and double-row housings. Double-row housings can be inserted back-to-back for complex configurations.

  3. Adjustable Insertion Position: The insertion position of each hole can be adjusted independently, making the machine suitable for special housings with different pin spacings.

  4. High-Precision Components: The machine features high-precision servo motors and professional electrical and gas circuit designs, ensuring efficient and modern production processes. Pneumatic components from renowned brands such as SMC and Airtac guarantee stability and longevity.

  5. Integrated Functionality: The KS-T5566H integrates wire feeding, cutting, stripping, terminal feeding, crimping, and housing insertion into a single automated process, reducing manual intervention and improving productivity.

  6. Flexible Design: The machine is designed for versatility, allowing it to process multiple products with minimal setup changes. Replacing terminals only requires changing the corresponding crimping applicator, vibrating feeding system, and penetration fixture.

  7. Advanced Control System: The machine is equipped with an industrial computer control system and a Windows-based operation interface, featuring powerful software that allows for free module customization.

  8. Defect Detection: A built-in pressure monitoring system, optional CCD visual inspection, and withdrawal force detection of the plastic shell effectively identify defective products and store them in designated partitions.

  9. Safety and Convenience: Optional safety shields and conveyor belts allow for safe operation and automated delivery of finished products outside the machine.

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ParameterSpecification
Wire DiameterAWG30~AWG18 (0.05~1.0sqmm)
Housing TypeSingle-row housing, double-row housing
Housing Hole Spacing1.25~3.96mm
Cutting Length80~600mm (customizable)
Cutting Accuracy± (0.5+L×2‰), L=cutting length
Stripping Length≤8mm (customizable)
Crimping Stroke30mm (40mm customizable)
Crimping MotorServo Motor
Number of ColorsUp to 8 colors of wires (customizable)
Operation InterfaceIndustrial computer, Windows operation system
Production Efficiency1500~1800pcs/hour
Crimping Force2Ton
Power Rating4000W
Power SupplySingle-phase AC220V 50/60Hz
Air Pressure0.5~0.7Mpa (Clean, dry, and stable compressed air)
Net Weight900KG (1984.16lbs)
Dimension (L×W×H)2650×1580×2250mm
Detection DeviceDouble-channel crimping force monitor, 2 sets of CCD visual detection system, air pressure detection, wire missing detection, terminal missing detection, housing insertion force detection, etc.
  • Note: The above specifications are for reference only. In cases of extremely hard or tough wires, processing may not be possible within the given cross-section range. KINGSING will be happy to provide processing samples of your wires if needed.

  • Compliance: Conforms to relevant CE directives on machine safety and electromagnetic compatibility.