Automatic Wire Stripping and Crimping Machine - KINGSING

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Automatic Terminal Crimping & Housing Insertion Machine

  • Model:KS-T5566H
  • Net. Weight:
  • Dimension:

KS-T5566H is a fully automatic double-head terminal crimping and housing insertion machine, which supports 8 colors of wires by default, which color wire to use and the color sequence to insert into the housing can be set arbitrarily in the program. Built-in 2 sets of vibrating plates, the housing is automatically fed through the vibrating plates, and supports the use of single-row housings and double-row housings. For example, double-row housings can achieve back-to-back insertion of terminals. The insertion position of each hole can be adjusted independently, thus supporting the use of special housings with different pin spacing.

  • Stable performance and low failures;

  • Reasonable space design and centralized functions;

  • Designed by human structural mechanics to reduce fatigue strength; 

  • Modularized structure design and mature controlling system; 

  • Usage of high precision servo motor and professional electrical and gas circuit design shift this machine towards high-efficient and modern production mode; 

  • The pneumatic components are SMC, Airtac and other well-known brands, to ensure the machine stability and the parts service life;

  • It integrates wire feeding, cutting, stripping, terminal feeding, crimping and housing insertion, all the working procedures are processed automatically;

  • It supports 8 colors of wire by default, which color wire to use and the color sequence to insert into the housing can be set arbitrarily in the program;

  • Built-in 2 sets of vibrating plates, the housing is automatically fed through the vibrating plates, and supports the use of single-row housings and double-row housings;

  • The insertion position of each hole can be adjusted independently, thus supporting the use of special housings with different pin spacing;

  • Computer industrial control system, Windows operation interface, powerful software, each functional module can be opened or closed freely in the program;

  • The whole machine adopts the concept of flexible design. One machine can process many different products, when replacing the terminal, it only needs to replace the corresponding crimping applicator, vibrating feeding system and penetration fixture;

  • The workmanship of the whole machine is precise, and the moving parts such as wire feeding, cutting and translation are all driven by high-precision servo motors;

  • Built-in pressure monitoring system, optional CCD visual inspection and withdrawal force detection of plastic shell can effectively identify defective products and store them in partitions;

  • Optional safety shield and a conveyor belt, the finished product is automatically sent to the outside of the machine through the conveyor belt.


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Wire Diameter: AWG30~AWG18 (0.05~1.0sqmm)

Housing Type: Single-row housing, double-row housing

Housing Hole Spacing: 1.25~3.96mm

Cutting Length: 80~600mm (can be customized)

Cutting Accuracy: ± (0.5+L*2‰), L=cutting length

Stripping Length: ≤8mm (can be customized)

Crimping Stroke: 30mm (40mm can be customized)

Crimping Motor: Servo Motor

Number of Colors: Up to 8 colors of wires (can be customized)

Operation Interface: Industrial computer, Windows operation system

Production Efficiency: 1500~1800pcs/hour

Crimping Force: 2Ton

Power Rating: 4000W

Power Supply: Single-phase AC220V 50/60Hz

Air Pressure: 0.5~0.7Mpa (Clean, dry and stable compressed air)

Net Weight: 900KG (1984.16lbs)

Dimension (L×W×H): 2650×1580×2250mm 

Detection Device: Double-channel crimping force monitor, 2 sets of CCD visual detection system, air pressure detection, wire missing detection, terminal missing detection, housing insertion force detection, etc.

Note:

  • The above specifications are for reference only. In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, KINGSING will be happy to provide processing samples of your wires.

  • Conforms to the relevant CE directives on machine safety and electromagnetic compatibility.