This advanced dual wire terminal crimping machine features two independent wire feeding mechanisms and separate crimping stations, enabling simultaneous processing of different wire gauges with distinct terminal types. The machine efficiently cuts and strips both wires, then crimps one end of each wire into a combined terminal while processing the opposite ends separately.
Built with modular flexible design, this versatile system easily adapts to various production requirements. Each functional module operates independently, allowing operators to disable one wire processing line when needed. Terminal changeovers require only applicator replacement, maximizing machine utilization and preventing idle time between different product runs.
High-precision servo motors drive the wire cutting, stripping, and translation mechanisms, while the cutting blade incorporates a positive and negative screw structure for exceptional stripping accuracy. The terminal crimping mechanism is integrally formed from ductile iron, providing superior rigidity and consistent performance throughout extended production cycles.
Optional crimping force monitoring and visual inspection systems ensure comprehensive quality control with real-time analysis and automatic alarm functions. The intuitive color touchscreen interface simplifies operation with program memory functions that store processing parameters for different products, enabling one-touch parameter recall during product changeovers to minimize setup time and maximize productivity.
Model | KS-T308 | KS-T308H |
---|---|---|
Main Function | Two-wire combined crimping, the other 2 heads are crimping and stripping separately | Two-wire combined crimping, the other 2 heads are divided into crimping with sleeve insertion and stripping |
Applicable Wire Size | AWG28~16 (0.1~1.5mm²) | |
Cutting Length | 65~3000mm (customizable) | |
Stripping Length | ≤10mm (customizable) | |
Cutting Accuracy | ±(0.5+L*2‰) L=cutting length | |
Crimping Force | 2T (3T models customizable) | |
Crimping Stroke | 30mm (40mm stroke model customizable) | |
Applicable Terminals | Cross-feed terminals, direct-feed terminals, flag-shaped terminals, etc. | |
Production Efficiency | 3000~3500 pieces/hour | |
Operation Interface | Color touch screen | |
Air Pressure | 0.5~0.8Mpa | |
Power Rating | 2000W | |
Power Supply | 220V 50/60Hz (customizable) | |
Net Weight | 320kg | |
Dimensions | 1450*750*1860mm | |
Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.