This computer-controlled automatic 2-sided terminal crimping and pair twisting machine integrates cutting, stripping, terminal crimping, and pair twisting functions into a single automated workflow. The innovative dual-group processing capability allows four wires to be fed simultaneously, with each pair automatically twisted together, dramatically improving throughput while maintaining consistent quality across all wire pairs.
Equipped with a Windows 11 operating system and advanced industrial computer control system, the machine features comprehensive pressure management with logging capabilities. Operators can query and analyze pressure curves for defective products, ensuring superior quality control and traceability. All critical parameters including wire cutting length, stripping length, blade cutting depth, and wire twisting settings can be precisely adjusted through intuitive software controls.

The integrated crimping pressure monitoring system provides real-time detection of pressure curve changes during each crimping cycle, automatically triggering alarms when abnormal conditions are detected. Advanced diagnostic capabilities include wire missing detection, air pressure monitoring, and comprehensive machine failure detection. Precision servo motors drive all critical components through screw slide rails, while high-quality pneumatic elements ensure reliable operation throughout extended production cycles.
Ideal for automotive wiring harnesses, telecommunications cables, and industrial electronics applications requiring twisted-pair configurations, this machine delivers exceptional reliability and precision for demanding high-volume production environments.
Applicable Wire Gauge | 30AWG~22AWG |
Cutting Length | 40~3000mm |
Cutting Tolerance | ±(0.5+L*2‰)mm, L = cutting length |
Stripping Length | 0~5mm |
Crimping Force | 2T |
Crimping Stroke | Standard 30mm (customizable to 40mm) |
Capacity | 400 units/hour (depends on the cutting length) |
Control System | Industrial Computer Control System |
Air Pressure | 0.5~0.7Mpa |
Power Supply | AC220V 50/60Hz (customizable) |
Rated Power | 3500W |
Net Weight | Main Machine: 626Kg Conveyor Belt: 154Kg |
Dimensions (L×W×H) | 4100×2200×1750mm |
Optional Configuration | Terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.