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This advanced dual-head wire processing machine delivers comprehensive automation for efficient wire harness manufacturing, seamlessly integrating wire cutting, stripping, terminal crimping, heat-shrink tube ribbon marking, tube insertion, and heat shrinking operations in a single platform. Designed for high-volume production, it supports both short and long wire processing with cutting lengths ranging from 80 mm to 10 meters, offering exceptional versatility across diverse applications.
Featuring dual ribbon marking systems, the machine enables precise, customizable coding on heat-shrink tubes at both wire ends. Multiple ribbon color options—including black and white—ensure clear, legible printing on various tube colors. Operators can easily configure wire lengths, stripping dimensions, tube cutting length, marking content, and text direction via an intuitive Windows 11 interface with Excel import functionality, streamlining setup and reducing downtime.
The system supports batch processing through Excel spreadsheets, allowing continuous production of varying wire specifications without interruption. Enhanced flexibility is achieved with forward and reverse marking options. For superior quality assurance, an advanced dual CCD vision system inspects tube insertions and crimp integrity, while an integrated crimp force monitor analyzes force curves in real time, automatically rejecting defective units and halting production upon detection of anomalies.
| Applicable Wire Size | 0.3–6 mm² |
| Wire Cut Length | 80–9999 mm |
| Tube Cut Length | 10–30 mm (customizable) |
| Cut Precision | ±0.5 mm + L × 0.2% |
| Crimping Capacity | 2.0 T |
| Capacity | 800 ~ 1000 pcs/hour |
| Power Input | AC 220V 50/60Hz (customizable) |
| Air Supply | 0.6–0.8 MPa |
| Power Consumption | 3.5 kW |
| Number of Crimping Stations | 2 (customizable) |
| Crimping Station Type | Servo motor driven (crimping height programmable) |
| Ribbon Marking Stations | 2 ribbon marking systems |
| Operating Interface | Windows 11 industrial computer control system |
| Dimension | 1800 × 800 × 1860 mm |
| Optional Configuration | Terminal crimp force monitor, CCD vision inspection system, conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
