English
This automated multi-core sheath cable processing system provides an integrated solution for core wire stripping, precision terminal crimping, and connector housing insertion within a synchronized single workflow. Engineered for high-volume harness production, the equipment streamline complex multi-conductor processing while eliminating repetitive manual tasks and significantly improving overall production throughput.
Equipped with an advanced CCD vision inspection system, the machine automatically detects and verifies the color sequence of individual core wires prior to assembly. If improper conductor placement or incorrect color ordering is identified, the automated alignment unit automatically adjusts the wires into the precise required color sequence. This intelligent correction capability prevents assembly errors, enhances yield rates, and removes the need for manual wire arrangement.
The system features a modular hardware architecture that offers high flexibility for diverse processing requirements. Transitioning between different terminal types or housing specifications requires only a quick swap of corresponding crimping dies, vibrating feed plates, and insertion fixtures. This tool-less changeover design reduces line downtime and makes the unit ideal for multi-spec harness manufacturing.
Operation is managed through an intuitive color touchscreen interface featuring multi-product recipe storage and one-touch setup capabilities. For smart factory integration, an optional industrial computer system supports network connectivity and MES interaction, allowing real-time parameter configuration, production task management, and online process monitoring for reliable quality assurance across manufacturing shifts.
| Parameter | Value |
|---|---|
| Core wire outer diameter | Φ0.6–2.5 mm |
| Wire type | 2–12 core sheathed wire or flat ribbon cable |
| Outer sheath stripping length | Min. 34 mm for 2–5 cores Min. 40 mm for 6–12 cores |
| Core wire stripping length | ≤10 mm (can be customized) |
| Terminal type | Continuous cross-feed terminals |
| Maximum pressure | 1.5 T |
| Crimping stroke | 30 mm (40 mm stroke model can be customized) |
| Operation interface | Color touch screen (optional computer industrial control system) |
| Air pressure | 0.5–0.7 MPa |
| Rated power | 2000 W |
| Working voltage | 220 V 50/60 Hz (customizable) |
| Net weight | 300 kg |
| Dimensions | 1265 × 1200 × 1750 mm |
| Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), full safety enclosure (optional door-mounted emergency stop), bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
