This multi-core wire crimping and housing insertion machine integrates multiple cable processing functions, including wire arranging, trimming, stripping, continuous crimping, housing insertion, and wire collection. Its all-in-one design enhances productivity while minimizing the need for additional handling.
The machine is equipped with advanced high-speed closed-loop stepper motors, ensuring both precision and efficiency. Its modular construction, combining motor, screw, and guide-rail mechanisms, supports high-quality production while simplifying maintenance. The compact and durable design makes it ideal for industrial applications requiring consistency and reliability.

A sophisticated control system with a motion-control card and high-speed pulse output ensures seamless operation. The intuitive touchscreen user interface supports multilingual customization, enabling ease of use for diverse operators. Optional CCD visual color-sequence detection and quality control mechanisms for crimp force and housing insertion ensure defects are identified and resolved in real time, preventing substandard products from reaching the line.
Parameter | Specification |
---|---|
Applicable wires | AV, AVS, AVSS, CAVUS, KV, KIV, UL, IV Teflon, fiber wire, etc. |
Crimping force | 1.5T/2T/3T (depending on wires and terminals) |
Jacket stripping length | 2–5 cores: Min. 40mm 6–12 cores: Min. 50mm |
Terminal type | Open mouth continuous terminal |
Applicator stroke | 30mm (40mm optional) |
Applicable wire diameter | Ø0.8mm–Ø2.5mm |
Power supply | 200V–240V 50/60HZ (customizable) |
Power Rating | 3000W |
Air source | Above 0.5MPa |
Stripping length | 0.5–10.0mm |
Cutting tolerance | 0.05–0.1mm |
Dimension (L×W×H) | 1750×9000×1400mm |
Weight | 240kg |
Optional Configuration | terminal crimp force monitor, CCD vision inspection system, full safety enclosure (optional door-mounted emergency stop), customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.