English
Engineered for high-efficiency parallel twin wire processing, this fully automated system integrates cutting-edge functionalities such as wire cutting, stripping, twisting, tinning, terminal crimping, and insulating sleeve insertion. It is equipped with two crimping stations that enable simultaneous processing on both ends—crimping two different terminals and inserting insulating sheathes on one end, while twisting and tinning the other end. This setup ensures consistent high-quality results tailored to industrial cable production needs.
The machine features a flexible modular design, allowing operators to selectively enable or disable functions, such as insulating sleeve insertion, based on specific project requirements. Utilizing precision servo motors and a linear cable translation mechanism, the system ensures straight wire pathways for superior processing accuracy. Ideal for parallel twin cables, it eliminates the bending-related errors seen in conventional systems.
Built from robust ductile iron, the crimping structure ensures mechanical stability and durability. Optional features include terminal pressure monitoring, visual inspection systems, and servo-powered crimping components. Additionally, a user-friendly color touchscreen paired with memory storage capabilities simplifies operations and supports fast production shifts.
Designed for diverse industrial applications, this machine provides unmatched reliability and efficiency. Its ability to integrate with industrial control systems and MES (Manufacturing Execution Systems) ensures seamless remote management and optimized workflow.
| Applicable Wire Size | AWG24~14 (0.2~2.5mm²) |
| Wire Type | Parallel twin wire (2Pin wire) |
| Cutting Length | 140~3000mm (customizable) |
| Stripping Length | ≤10mm (customizable) |
| Cutting Accuracy | ±(0.5 + L × 0.002), L = cutting length |
| Maximum Pressure | 2T (customizable for 3T models) |
| Crimping Stroke | 30mm (customizable for 40mm stroke) |
| Applicable Terminals | Horizontal feed terminals, direct feed terminals |
| Main Function | One end crimps two terminals and inserts two insulating sheaths, while the other end twists and tins the wires |
| Production Efficiency | 1000~1200 pieces/hour (with sheath insertion) |
| Air Pressure Requirement | 0.5~0.8Mpa |
| Rated Power | 2800W |
| Working Voltage | 220V 50/60Hz (customizable to 110V) |
| Dimensions | 1800 × 1600 × 1900mm |
| Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
