This machine is specially designed for processing double wires. It integrates the functions of wire cutting, wire stripping, wire splitting, crimping terminals at both ends, and inserting insulating sheaths at one end. This machine contains 4 independent terminal crimping stations, supports crimping 4 different terminals, and inserts 2 different insulating sheaths at one end of the double wire, and the 2 types of insulating sheaths are automatically fed through 2 sets of vibrating plates .
Adopting the concept of modular flexible design, one machine can easily process many different products, and each functional module can be opened or closed freely in the program, for example, the function of inserting the sheath can be closed. When replacing the terminal and the insulating sheath, it is only necessary to replace the corresponding crimping die, vibrating plate feeding system and the corresponding inserting sheath jig. The use of the machine is flexible. After the current product is produced, it will not cause idle waste of the machine, and it can be easily switched to produce other products.
Both the wire cutting and stripping and translation mechanism are driven by high-precision servo motors, and the cutting blade adopts a positive and negative screw structure, with high stripping precision. This machine uses a translation mechanism to replace the traditional rotation mechanism. The wire is always kept straight during the processing process, and the positioning is accurate, which effectively solves the instability problem caused by the bending of the wire, and can easily handle various high-standard wire processing.
The terminal crimping machine is integrally formed of ductile iron. The whole machine has strong rigidity and stable crimping height. It can be equipped with a terminal pressure monitor to monitor the pressure curve changes of each crimping process in real time. When the pressure is abnormal, it can automatically alarm and stop. In addition, a visual inspection system can also be selected to inspect the appearance and size after crimping to ensure product quality. The standard terminal crimping machine is driven by a variable frequency motor, and a servo terminal crimping machine can also be selected.
Color touch screen operation interface, parameter setting is intuitive and easy to understand, the program memory function can save the processing parameters of different products in the database, when switching products, you can call out the corresponding processing parameters with one key, saving debugging time. In addition, it can also be equipped with a computer industrial control system that supports MES connection, with a built-in network interface, which can be connected to the MES system through a local area network, to realize remote reading or setting of parameters, remote production tasks and other functions.
Applicable wire diameter: AWG24~14 (0.2~2.5mm2)
Wire type: double wire (2Pin wire)
Cutting length: 140~3000mm (can be customized)
Stripping length: ≤10mm (can be customized)
Cutting accuracy: ±(0.5+L*2‰) L=cutting length
Maximum pressure: 2T (3T models can be customized)
Crimping stroke: 30mm (40mm stroke model can be customized)
Applicable terminals: horizontal feed terminals, direct feed terminals, etc.
Production efficiency: 1000 pieces/hour (insert sheath)
Air pressure: 0.5~0.8Mpa
Rated power: 2800W
Working voltage: 220V 50/60Hz (110V can be customized)
Optional configuration: long wire conveyor belt, safety shield, terminal pressure monitor, visual inspection system, servo terminal machine, computer industrial control system