Double End Terminal Crimping Single End Tube Insertion Machine

This fully automatic wire processing machine integrates multiple functions including wire cutting, stripping, double-end terminal crimping, and single-end heat shrink tube insertion. The machine features coil-mounted heat shrink tubing that can be cut to precise required lengths, ensuring consistent processing quality throughout production.

The equipment follows a streamlined workflow: after wire cutting and stripping, heat shrink tubes are automatically inserted onto the wire. Following terminal crimping completion, the tubes are automatically positioned over the terminals and heated to shrink in place using an integrated heating system. Optional laser marking capabilities enable automatic character printing on heat shrink tubes for enhanced traceability.

Built with modular flexible design concepts, this versatile machine can easily process various product types by enabling or disabling specific functional modules through programming. Users can deactivate heat shrink tube insertion to operate as a standard double-head automatic terminal machine, or customize operations based on specific production requirements.

The machine employs high-precision servo motors for wire cutting, stripping, and translation mechanisms, while the cutting blade utilizes positive and negative screw structures for superior stripping accuracy. The terminal crimping unit is manufactured from ductile iron with integral forming, providing exceptional rigidity and stable crimping height consistency.

Advanced monitoring capabilities include optional terminal pressure monitoring systems that track pressure curve changes during each crimping process, automatically alarming and stopping when abnormalities occur. Visual inspection systems can be integrated to examine appearance and dimensions after crimping, ensuring consistent product quality.

The intuitive color touch screen interface simplifies parameter setting and operation, while program memory functions store processing parameters for different products in an integrated database. One-key parameter recall enables rapid product switching, significantly reducing setup and debugging time for enhanced productivity.