English
The Automatic Wire Crimping and Insulation Sleeve Insertion Machine is an all-in-one solution for high-precision wire harness processing. This innovative system is specifically designed to support single-end terminal crimping and protective sleeve insertion on one side of the wire, while the other side only performs wire stripping. This unique configuration makes it an ideal choice for manufacturing applications requiring distinct processing on different ends of the wire.
Users can deactivate sleeve insertion functionality when necessary and use the machine solely as a single-side crimping system. Its modular design allows quick tooling changes to handle multiple terminal and sleeve types, enhancing flexibility for diverse production needs. Equipped with high-precision servo motors and a wire-translation mechanism, the machine ensures consistent accuracy for both crimping and stripping processes, while robust materials like ductile iron guarantee durability and stability during long-term use.
For enhanced quality assurance, optional features such as crimping force monitors and visual inspection systems are available. The operator-friendly color touchscreen interface includes program memory for storing multiple settings, minimizing downtime during product changes. Advanced MES integration enables remote task management, real-time data monitoring, and seamless compatibility with smart factory operations.
With a production capability of 2000–2500 pieces per hour, this machine streamlines wire harness manufacturing processes, making it an effective and reliable solution for industries requiring precise and efficient wire processing.
| Technical Parameters | Details |
|---|---|
| Applicable Wire Size | AWG24–14 (0.2–2.5 mm²) |
| Cutting Length | 80–3000 mm (customizable) |
| Stripping Length | ≤10 mm (customizable) |
| Cutting Accuracy | ±(0.5 + L*2‰), where L = cutting length |
| Crimping Force | 2T (3T models available upon request) |
| Crimping Stroke | 30 mm (customizable to 40 mm) |
| Supported Terminals | Cross-feed, direct-feed, flag-shaped terminals, etc. |
| Main Function | Sheath insertion on one end, wire stripping on the other |
| Production Efficiency | 2000–2500 pcs/hour |
| Air Pressure | 0.5–0.8 MPa |
| Power Supply | 220V, 50/60 Hz (customizable) |
| Dimensions | 1060 × 840 × 1860 mm |
| Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
