Single-Head Wire Twisting and Terminal Crimping Machine

This fully-automated wire processing machine combines cutting, stripping, twisting, and terminal crimping into a single, high-precision operation. Designed for demanding industrial environments, it ensures consistent quality and maximum efficiency during wire harness assembly and electrical component manufacturing.

Equipped with a dual straightener system and four-wheel wire feeding mechanism, the machine delivers exceptional wire feeding accuracy and prevents slippage, even for thin or flexible conductors. The ductile iron crimping unit ensures long-term rigidity and stable output, making it ideal for continuous high-volume production.

The machine features a specialized blade holder design that enables processing of ultra-short wires, supporting total lengths as short as 20mm with stripping capability on both ends. This unique capability makes it particularly suitable for compact electronic assemblies and space-constrained applications where traditional wire processing equipment cannot achieve such precision.

Featuring a color touch screen interface, the machine allows intuitive parameter setting for cutting length, stripping length, twisting force, and crimping position. Multiple programs can be saved and recalled with a single touch, enabling fast product changeover and minimizing downtime.

Optional real-time crimping force monitoring provides traceable quality assurance by detecting irregularities during each crimping cycle, automatically triggering alarms and halting operation when anomalies occur. This feature enhances process reliability and supports lean manufacturing practices.

The machine accommodates various terminal types including cross-feed terminals and direct-feed terminals, making it versatile for diverse wire harness applications. Its compact design and robust construction ensure reliable performance in automotive, electronics, and industrial manufacturing environments.