This automatic terminal crimping machine is engineered for high-efficiency wire processing in industrial manufacturing environments. The system integrates wire cutting, precise stripping, and terminal crimping operations into a single automated platform, significantly reducing manual labor and improving production consistency.
The machine features a robust nodular cast iron construction that ensures exceptional rigidity and maintains stable crimping dimensions throughout continuous operation. Multiple wire feeding wheels work in conjunction to prevent wire slippage and enhance feeding accuracy, while three sets of wire straighteners automatically align incoming wires for optimal processing stability.
Equipped with an intuitive color touch screen interface, operators can easily configure cutting lengths, stripping parameters, twisting force, and crimping positions through programmable settings. The integrated memory function stores processing parameters for different products under unique program numbers, enabling quick changeover between various wire and terminal combinations with one-touch recall.
This versatile machine accommodates both horizontal feed and direct feed terminals, making it suitable for diverse applications across automotive, electronics, and appliance manufacturing. Optional features include crimping force monitoring systems that provide real-time force curve analysis and automatic alarm functions for quality assurance.
Model | KS-T5536S | KS-T5536T | KS-T5536U |
Applicable Wire Size | 0.1~2mm² | 0.1~2mm² | 0.1~4mm² |
Feeding Method | Four-wheel delivery | Four-wheel delivery | Eight-wheel delivery |
Twisting Function | No | Yes | No |
Max Pressure | 2T | 2T | 3T |
Net Weight | 260kg | 280kg | 300kg |
Dimension | 650×700×1500mm | 650×700×1500mm | 700×800×1500mm |
Cutting Length | 45~9999mm | ||
Stripping Length | ≤15mm (customizable) | ||
Cutting Accuracy | ±(0.5+L×2‰) L=cutting length | ||
Crimping Stroke | 30mm (40mm stroke customizable) | ||
Applicable Terminals | Horizontal feed terminals, direct feed terminals | ||
Production Efficiency | 4000~5000 pieces/hour | ||
Operation Interface | Color touch screen | ||
Air Pressure | 0.5~0.7Mpa | ||
Working Voltage | 220V 50/60Hz (customizable) | ||
Optional Configuration | Terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.