This automatic terminal crimping machine is specifically designed for high-efficiency processing of various open barrel and closed barrel bulk terminals, including pre-insulated terminals, ferrule terminals, and other standard terminal types. The machine integrates wire cutting, stripping, twisting, and terminal crimping operations into a single automated platform, significantly reducing handling time and ensuring consistent quality output.
Equipped with a vibrating plate terminal feeding system, this machine automatically supplies terminals to the crimping station while simultaneously processing wire ends with precision. The wire inlet features three sets of straighteners that automatically align incoming wire, improving operational stability and feeding accuracy through multiple roller sets that prevent wire slippage.
The machine accommodates both open and closed barrel terminal configurations, with specialized models offering wire twisting capabilities for closed barrel terminals. This twisting function effectively prevents wire reversal during insertion into closed terminal holes, ensuring reliable electrical connections and superior crimping quality.
Built with nodular cast iron construction, the machine provides exceptional rigidity and maintains stable crimping dimensions throughout operation. The color touchscreen interface allows intuitive parameter setting for cutting length, stripping length, twisting force, and crimping position, with program memory functionality enabling quick product changeovers.
Optional features include crimping force monitoring systems that provide real-time analysis of each crimping cycle, automatically detecting anomalies and stopping operation when necessary. The machine supports various European applicators and can be customized with extended stroke lengths to accommodate diverse terminal requirements.
Model | KS-T5531S | KS-T5531T | KS-T5531U | KS-T5531V |
Wire Head Twist Method | No | No | Rotary Twist | Rotary Twist |
Wire Tail Twist Method | No | Twist Plate | No | Twist Plate |
Applicable Terminals | open barrel terminal | open barrel & closed barrel | ||
Applicable Wire Diameter | 0.1~2 mm² (customizable) | |||
Crimping Force | 2T (3T models can be customized) | |||
Cutting Length | 45~9999 mm | |||
Stripping Length | ≤15 mm (can be customized) | |||
Cutting Accuracy | ±(0.5+L*2‰) L=cutting length | |||
Crimping Stroke | 30 mm (40 mm stroke model can be customized) | |||
Production Efficiency | 2000~3000 pieces/hour | |||
Operation Interface | Color touch screen | |||
Air Pressure | 0.5~0.7 Mpa | |||
Power Supply | 220V 50/60Hz (customizable) | |||
Dimensions | 700*1000*1470 mm | |||
Optional Configuration | Terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.