English
This comprehensive wire processing system integrates solder tinning, terminal crimping, and connector housing insertion into a single automated platform, significantly improving production efficiency and reducing factory footprint for wire harness manufacturing. The machine streamlines complex workflows by replacing multiple standalone machines with one coordinated processing line.
The equipment supports flexible operation modes including dual-head crimping combined with dual-head housing insertion, or mixed-mode operation where one head performs crimping and housing insertion while the other handles wire twisting and tinning. A customizable pair-twisting function enables secure formation of twisted wire pairs for specific harness designs when required.
Each functional module is program-selectable and can be enabled or disabled through the control software to match specific production requirements. The system feeds multiple wires simultaneously and supports concurrent processing to maximize throughput and production efficiency.
Modules are interchangeable for rapid product changeovers—replacing terminals only requires swapping the crimping applicator, vibrating feeder, and corresponding penetration fixture. This design delivers exceptional production flexibility with minimal downtime during product transitions.
The machine features a full safety protection enclosure and includes an integrated conveyor belt system that transports finished products outside the protective housing for convenient collection. Key motion axes are driven by high-precision servo motors, while the crimping unit is integrally cast for enhanced rigidity and stable crimp height consistency.
Operation is managed through an intuitive computer operating system for easy control, program management, and recipe recall. Optional inline quality systems including crimping force monitoring with real-time force-curve analysis and CCD visual inspection ensure consistent product quality and full traceability throughout the manufacturing process.
| Wire Diameter | AWG 30–18 |
| Wire Type | Electronic wire or flat ribbon cable |
| Terminal Pitch Range | 1.0–3.96 mm |
| Cutting Length | 40–1000 mm (customizable) |
| Stripping Length | End A: 1.0–7.0 mm; End B: 1.0–8.5 mm |
| Twisting Length (End B) | 2–7 mm ±0.3 mm |
| Tinning Depth | 1–7 mm |
| Cutting Accuracy | ±(0.2% × L + 1) mm |
| Operating Interface | Windows operating system |
| Air Pressure | 0.5–0.7 MPa |
| Power Supply | 220V 50/60Hz (customizable) |
| Production Capacity | 300 units/cycle (L = 100 mm) |
| Net Weight | Approx. 750 kg ±15 kg |
| Dimensions | 2300 × 1200 × 1370 mm |
| Optional Configuration | Pair twisting function, terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
