This is a multi-wire type automatic double-head housing insertion machine, which integrates the functions of wire cutting, stripping, crimping terminals at both ends, and housing insertion at both ends. The housing is automatically fed through the vibrating plate. This machine works by feeding multiple wires at the same time. It supports 2~12 wires feeding at the same time. Multiple wires can simultaneously complete the actions of cutting, stripping, crimping terminals, and inserting housings, which greatly improves the production efficiency. For housings with smaller widths, multiple groups of wires can be processed at the same time, doubling the production capacity.
The whole machine adopts the concept of modular and flexible design. One machine can easily process a variety of different products. Each functional module can be opened or closed freely in the program. For example, when the function of housing insertion is turned off, it can be used as an ordinary double-head automatic terminal machine.When replacing terminals, it is only necessary to replace the corresponding crimping dies, vibrating plate feeding system and corresponding inserting jigs. The use of the machine is flexible. After the current product is produced, it will not cause idle waste of the machine, and it can be easily switched to produce other products.
Both the wire cutting and stripping and translation mechanism are driven by high-precision servo motors, and the cutting blade adopts a positive and negative screw structure, with high stripping precision. This machine uses a translation mechanism to replace the traditional rotation mechanism. The wire is always kept straight during the processing process, and the positioning is accurate, which effectively solves the instability problem caused by the bending of the wire, and can easily handle various high-standard wire processing.
The terminal crimping machine is integrally formed of ductile iron. The whole machine has strong rigidity and stable crimping height. It can be equipped with a terminal pressure monitor to monitor the pressure curve changes of each crimping process in real time. When the pressure is abnormal, it can automatically alarm and stop. In addition, a visual inspection system can also be selected to inspect the appearance and size after crimping to ensure product quality. The standard terminal crimping machine is driven by a variable frequency motor, and a servo terminal crimping machine can also be selected.
Color touch screen operation interface, parameter setting is intuitive and easy to understand, the program memory function can save the processing parameters of different products in the database, when switching products, you can call out the corresponding processing parameters with one key, saving debugging time. In addition, it can also be equipped with a computer industrial control system that supports MES connection, with a built-in network interface, which can be connected to the MES system through a local area network, to realize remote reading or setting of parameters, remote production tasks and other functions.
Applicable wire diameter: AWG28~18 (0.1~1.0mm2)
Wire type: electronic wire or flat wire
Number of incoming wires: 2~12 (or 2~12 rows)
Terminal type: 1.0, 1.25, 2.0, 2.54, etc.
Housing width: ≤45mm (can be more than one, total width ≤45mm)
Cutting length: 40~800mm (can be customized)
Stripping length: ≤10mm (can be customized)
Cutting accuracy: ±(0.5+L*2‰) L=cutting length
Maximum pressure: 2T (3T models can be customized)
Crimping stroke: 30mm (40mm stroke model can be customized)
Production efficiency: 450~600 pieces/hour (200mm, 10Pin)
Air pressure: 0.5~0.8Mpa
Rated power: 2500W
Working voltage: 220V 50/60Hz (110V can be customized)
Optional configuration: long wire conveyor belt, safety shield, terminal pressure monitor, visual inspection system, computer industrial control system
In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, KINGSING will be happy to provide processing samples of your wires.
Conforms to the relevant CE directives on machine safety and electromagnetic compatibility.