English
This versatile multi-function machine combines dual-head terminal crimping with single-end crimping and wire twisting tinning capabilities in one compact unit. By integrating the functionality of two separate machines, it delivers exceptional space efficiency and outstanding cost-performance value for manufacturers.
The series includes two models designed for different applications. One model is optimized for single wire processing and supports simultaneous processing of up to 5 wires, significantly improving production efficiency. The other model is specifically designed for ribbon cable processing, featuring built-in wire separation molds that enable automatic wire separation at both ends of ribbon cables.
| Model | Processing Effect | Description |
|---|---|---|
| KS-W1148S |  | Crimping + Tinning |
 | Both Ends Crimping | |
| KS-W1148P |  | Crimping + Tinning |
| Both Ends Crimping |
The machine supports both dual-head terminal crimping operations and mixed processing modes where one end receives terminal crimping while the other end is twisted and tinned. This flexibility makes it ideal for diverse cable harness manufacturing requirements without requiring multiple equipment investments.
Equipped with advanced servo-driven technology and electronic precision positioning, the machine operates with reduced noise and energy consumption compared to traditional terminal crimping equipment. The integrated design ensures superior stability and performance consistency while minimizing factory floor space requirements.
The equipment features a user-friendly touchscreen interface that allows digital adjustment of cutting depth, stripping length, insulation length, twisting tension, and tinning depth parameters. The rear-pull constant-length wire cutting mode achieves precise stripping and cutting lengths while maintaining neat wire organization.
Designed for high-volume production environments with minimal maintenance requirements, this space-saving solution helps manufacturers reduce equipment costs, downtime expenses, and operational complexity while maintaining consistent quality output across various connector types and wire specifications.
| Model | KS-W1148S | KS-W1148P |
|---|---|---|
| Applicable Wire Type | Single wire | Flat ribbon cable (2-20 pin) |
| Number of Input Wires | 1 - 8 | 1-4 |
| The specific number of input wires is customized based on wire diameter and other factors. | ||
| Production Capacity | 4000-5000 pcs/hour | 800-1000 pcs/hour |
| Functions | 1) Dual-head terminal crimping 2) Single-end crimping with opposite end tinning | |
| Wire Size Range | AWG 30 - AWG 16 | |
| Cutting Length | 50-950 mm (extendable) | |
| Stripping Length | Wire head: 0-8 mm Wire Tail: 0-14 mm | |
| Tinning Depth | 0-14 mm | |
| Crimping Force | 2 T (Customizable) | |
| Circle Time | 4-5 seconds | |
| Servo Control System | 7 sets Inovance servo motors | |
| Control Interface | Color touchscreen | |
| Program Storage | Maximum 99 files | |
| Detection System | Wire absence, terminal absence, wire knotting, air pressure abnormality | |
| Air Pressure | 0.5-0.8 MPa | |
| Power Consumption | 3000W | |
| Power Supply | AC 220V 50/60Hz (customizable) | |
| Net Weight | 450 kg | |
| Dimensions | 2300 × 1200 × 1550 mm | |
| Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, customized solutions available upon request | |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
