This advanced automatic terminal crimping machine integrates cutting, stripping, and crimping functions into a single platform, delivering exceptional efficiency for industrial wire processing applications. It accommodates cross-feed terminals, straight-feed terminals, and flag-shaped terminals while supporting bulk terminal feeding through an integrated vibratory plate system.
The optional terminal pressure monitor tracks crimp force variations in real-time, automatically triggering alarms and safety stops when anomalies are detected, ensuring consistent crimping quality. Additionally, the optional CCD vision inspection system can be integrated to provide automated quality verification, detecting terminal positioning accuracy and crimping defects for enhanced production reliability.
The flexible design concept enables processing of diverse products on a single platform, making it universally applicable across multiple industries including home appliances, automotive manufacturing, aerospace applications, and various wire harness processing sectors. Product changeovers require only wire inlet conduit and crimping applicator replacement, with built-in program memory storing processing parameters for different products, allowing one-touch parameter recall that significantly reduces setup time.
Optional computer industrial control system supports MES connectivity through network interface, enabling remote parameter management, production task assignment, and comprehensive manufacturing data integration for enhanced productivity control across diverse industrial applications.
Model | KS-T301 | KS-T302 | KS-T303 |
---|---|---|---|
Cutter Motor | Stepper Motor | Servo Motor | Servo Motor |
Translation Motor | Stepper Motor | Servo Motor | Servo Motor |
Crimp Motor | AC Motor | AC Motor | Servo Motor |
Applicable Wire Diameter | AWG30~14 (0.1~2 mm²) | ||
Applicable Terminal | Cross-feed terminal, direct-feed terminal | ||
Cutting Length | 40~3000 mm (customizable) | ||
Stripping Length | ≤12 mm | ||
Cutting Tolerance | ±(0.5+L×2‰) mm (L=cutting length) | ||
Crimping Force | 2T (customizable) | ||
Crimp Stroke | 30 mm (40 mm stroke customizable) | ||
Production Efficiency | 3000~4000 pieces/hour | ||
Operation Interface | Color touch screen | ||
Air Pressure | 0.5~0.7 MPa | ||
Working Voltage | 220V 50/60Hz (customizable) | ||
Dimensions | 840×770×1860 mm | ||
Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.