This servo-controlled dual-end automatic crimping machine is specifically engineered for processing closed barrel terminals with exceptional precision. The machine seamlessly integrates wire cutting, stripping, and double-head crimping operations in a single automated process, making it ideal for high-volume production environments requiring consistent closed barrel terminal connections.
Featuring advanced servo motor control technology, this system delivers precise crimping height adjustment through programmable settings. The innovative two-stage crimping function first applies gentle pressure to position the closed barrel terminal correctly, then executes the final crimp to ensure optimal conductor-to-terminal contact. This dual-stage approach prevents wire damage while guaranteeing reliable electrical connections.

The machine incorporates a unique rotating twist mechanism that consolidates copper strands after stripping, effectively preventing wire fraying during closed barrel terminal insertion. Unlike traditional rotary systems, this equipment utilizes a linear translation mechanism that maintains wire straightness throughout processing, significantly improving positioning accuracy and crimping consistency.

Built with a robust ductile iron frame construction, the machine ensures exceptional rigidity and stable crimping performance. The four-wheel wire feeding system provides superior grip force to prevent slippage while maintaining precise length control. Optional terminal pressure monitoring enables real-time force curve analysis, automatically detecting anomalies and stopping operation when pressure deviations occur.
Designed for maximum flexibility, this system accommodates various terminal types including closed barrel terminals, cross-feed terminals, straight-feed terminals, and flag-shaped terminals. Bulk terminals can be automatically fed via vibrating disc feeders. The programmable memory function stores processing parameters for different products, enabling quick changeovers with one-touch parameter recall, significantly reducing setup time and improving operational efficiency.
Applicable Terminals | Closed barrel terminals, cross-feed terminals, straight-feed terminals, bulk terminals | |
Applicable Wire Diameter | 0.1~6 mm² (AWG28~10) | |
Cutting Length | 65~5000 mm | |
Stripping Length | ≤15 mm | |
Cutting Tolerance | ±(0.5+L×2‰) mm (L=cutting length) | |
Crimping Station | Servo motor driven (programmable crimping height adjustment) | |
Twisting Method | Rotating twist wire | |
Maximum Pressure | 3T | |
Motor Type | Servo Motor | |
Crimp Stroke | 30 mm (40 mm stroke customizable) | |
Production Efficiency | 1500~3000 pieces/hour | |
Operation Interface | Color touch screen | |
Air Pressure | 0.5~0.7 MPa | |
Working Voltage | 220V 50/60Hz (customizable) | |
Net Weight | 350 kg | |
Dimensions | 960×900×1600 mm | |
Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.