Automatic Wire Stripping and Crimping Machine - KINGSING

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Closed Barrel Terminal Double-Head Crimping Machine

  • Model:KS-T3341
  • Net. Weight:
  • Dimension:

This servo-controlled dual-end automatic crimping machine is specifically engineered for processing closed barrel terminals with exceptional precision. The machine seamlessly integrates wire cutting, stripping, and double-head crimping operations in a single automated process, making it ideal for high-volume production environments requiring consistent closed barrel terminal connections.

Featuring advanced servo motor control technology, this system delivers precise crimping height adjustment through programmable settings. The innovative two-stage crimping function first applies gentle pressure to position the closed barrel terminal correctly, then executes the final crimp to ensure optimal conductor-to-terminal contact. This dual-stage approach prevents wire damage while guaranteeing reliable electrical connections.

ferrule crimping machine

The machine incorporates a unique rotating twist mechanism that consolidates copper strands after stripping, effectively preventing wire fraying during closed barrel terminal insertion. Unlike traditional rotary systems, this equipment utilizes a linear translation mechanism that maintains wire straightness throughout processing, significantly improving positioning accuracy and crimping consistency.

KINGSING

Built with a robust ductile iron frame construction, the machine ensures exceptional rigidity and stable crimping performance. The four-wheel wire feeding system provides superior grip force to prevent slippage while maintaining precise length control. Optional terminal pressure monitoring enables real-time force curve analysis, automatically detecting anomalies and stopping operation when pressure deviations occur.

Designed for maximum flexibility, this system accommodates various terminal types including closed barrel terminals, cross-feed terminals, straight-feed terminals, and flag-shaped terminals. Bulk terminals can be automatically fed via vibrating disc feeders. The programmable memory function stores processing parameters for different products, enabling quick changeovers with one-touch parameter recall, significantly reducing setup time and improving operational efficiency.

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Applicable TerminalsClosed barrel terminals, cross-feed terminals, straight-feed terminals, bulk terminals
Applicable Wire Diameter0.1~6 mm² (AWG28~10)
Cutting Length65~5000 mm
Stripping Length≤15 mm
Cutting Tolerance±(0.5+L×2‰) mm (L=cutting length)
Crimping StationServo motor driven (programmable crimping height adjustment)
Twisting MethodRotating twist wire
Maximum Pressure3T
Motor TypeServo Motor
Crimp Stroke30 mm (40 mm stroke customizable)
Production Efficiency1500~3000 pieces/hour
Operation InterfaceColor touch screen
Air Pressure0.5~0.7 MPa
Working Voltage220V 50/60Hz (customizable)
Net Weight350 kg
Dimensions960×900×1600 mm
Optional ConfigurationWindows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request
Important Notes:
  1. Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.

  2. Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.

  3. Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.