English
This fully automatic wire harness processing center integrates cutting-edge automation for high-precision wire cutting, stripping, terminal crimping, and waterproof housing insertion. Designed for complex multi-wire and multi-housing configurations, it supports up to 36 wires and 30 different housings simultaneously, enabling seamless, one-time processing for intricate harnesses.
Equipped with a rotary storage tray and dual loading stations, the system allows continuous operation without manual loading interruptions. Multiple crimping modules—ranging from 3 to 12—and selectable waterproof plug insertion stations ensure flexible, scalable production tailored to diverse application needs.
Powered by a servo-driven crimping system and a Windows-based industrial control interface, the machine provides precise parameter control with no manual adjustments required. Program memory functions allow quick recall of settings for different products, drastically reducing setup and debugging time across changeovers.
Enhanced with an automated quality inspection suite—including CCD visual inspection, terminal pressure monitoring, pullout force sensors, and crimping height testers—this system ensures full traceability. All inspection data is automatically logged, supporting compliance with stringent industry standards.
With support for network integration and MES connectivity, the machine enables remote monitoring, production tracking, and data analytics, making it ideal for smart factory environments. Designed for automotive, industrial equipment, and appliance manufacturing, it delivers high throughput, consistent quality, and scalable flexibility.
| Applicable Wire Diameter | AWG26–11 (0.13–4.0 mm²) |
| Wire Cutting Length | 200–9999 mm |
| Cutting Accuracy | ±(0.5 + L × 2‰), where L = cutting length |
| Wire Stripping Length | ≤15 mm |
| Number of Wires Supported | Up to 50 different wires (customizable) |
| Storage Tray Capacity | 30 sets of wire storage positions |
| Number of Housings Inserted at Once | Up to 30 housings |
| Housing Feeding Method | Strip fixture or transfer tray (customer-selectable) |
| Crimping Force Output | 3 T |
| Crimping Motor Type | Servo Motor |
| Number of Crimping Stations | 6 (3 or 12 available as options) |
| Waterproof Plug Insertion Stations | 2 sets (customizable quantities) |
| Production Efficiency | ≈1100 pieces/hour (double-end housing insertion) |
| Operation Interface | Industrial computer with Windows system |
| Air Pressure Requirement | 0.5–0.7 Mpa |
| Rated Power | 10 KW |
| Working Voltage | 380 V, 50 Hz (customizable) |
| Machine Dimensions | 8019 × 1905 × 1775 mm (example: 6 crimping stations) |
| Integrated Inspection Devices | CCD visual inspection, terminal pressure monitor, pullout force sensor, terminal tension tester, crimping height tester |
| Optional Configuration | Wire seal inserting station |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
