Dual-End Pre-Insulated Terminal Crimping Machine

This dual-head automatic terminal crimping machine is specifically engineered for processing closed barrel terminals and pre-insulated terminals, accommodating both strip-fed and loose terminal configurations. The machine excels in handling various terminal types including cross-feed terminals, straight-feed terminals, and flag terminals, with loose terminals efficiently fed through integrated vibratory bowl systems.

Featuring an advanced rotary wire twisting mechanism, the machine consolidates copper strands after stripping to create a tight, uniform bundle. This critical function prevents wire strand separation and ensures clean insertion into terminal barrels, eliminating common issues like strand reversal or incomplete insertion that can compromise connection quality and reliability.

The precision servo motor control system enables programmable crimping height adjustment with exceptional accuracy. The innovative dual-stage crimping functionality provides superior connection quality: the first stage applies controlled light pressure to securely position the terminal around the wire, ensuring perfect alignment, while the second stage delivers full crimping force to achieve optimal mechanical and electrical connection. This two-stage approach significantly reduces crimping defects and enhances overall connection reliability.

Built with flexible design principles, this versatile machine processes multiple product variations by simply changing corresponding fixtures when switching wire types and terminals. The intelligent memory function stores processing parameters for different products in the database, enabling one-touch parameter recall during product changeovers, dramatically reducing setup time and maximizing production efficiency.