Tubular Terminal Wire Processing Machine

This automatic wire stripping and terminal crimping machine is specifically engineered for processing reel-mounted tubular insulated terminals with exceptional precision and efficiency. The system features an innovative rotating twisting mechanism that consolidates copper strands before terminal insertion, effectively preventing wire pullback and ensuring reliable electrical connections.

Equipped with three sets of wire straighteners at the inlet, the machine automatically aligns incoming wire to enhance operational stability and consistency. The four-wheel wire feeding system prevents slippage while maintaining precise wire positioning throughout the crimping process. The integral ductile iron crimping mechanism delivers superior rigidity and dimensional stability for consistent results.

The versatile design accommodates multiple terminal types including tubular insulated terminals, horizontal feed terminals, and straight feed terminals. When switching between different wire gauges and terminal specifications, operators simply replace the corresponding crimping applicators and wire inlet conduits. The intuitive color touchscreen interface allows for easy parameter adjustment of cutting length, stripping length, twisting force, and crimping position.

Advanced program memory functionality stores processing parameters for different products under individual program numbers, enabling one-touch parameter recall when switching between production runs. Optional crimping force monitoring provides real-time curve analysis of each crimping cycle, with automatic alarm and stop functions when force parameters exceed acceptable ranges, ensuring consistent quality control throughout production.