English
This fully automated wire processing machine integrates wire cutting, stripping, twisting, tinning, terminal crimping, and insulation sleeve insertion into a single, seamless operation, offering enhanced productivity and precision for industrial manufacturers.
The machine crimps a terminal and inserts an insulating sleeve on one end of the wire while twisting and tinning the other end. Advanced automation ensures consistent insulation sleeve feeding via a vibration system, eliminating manual intervention and lowering the risk of defects.
Designed with flexibility in mind, the machine allows easy customization and selective activation of its functions. Adjustments for different terminals and sleeves are straightforward, minimizing downtime and boosting production capacity.
Powerful servo motors and a unique screw-blade assembly deliver precise cutting and stripping results, while the integrated translation mechanism maintains wire stability, even under stringent processing requirements. The ductile iron construction ensures robust durability and consistent crimping height for long-term reliable operation.
The optional crimp force monitoring system and visual inspection feature provide real-time quality assurance, helping manufacturers achieve higher yield rates. Its intuitive touch-screen interface simplifies parameter settings and allows storage of multiple presets for faster setup.
| Applicable Wire Size | AWG24–14 (0.2–2.5mm²) |
| Cutting Length | 80–3000mm (customizable) |
| Stripping Length | ≤10mm (customizable) |
| Cutting Accuracy | ±(0.5+L*2‰), where L = cutting length |
| Crimping Force | 2T (3T model customizable) |
| Crimping Stroke | 30mm (40mm stroke model available) |
| Compatible Terminals | Cross-feed terminals, direct-feed terminals, flag-shaped terminals |
| Main Function | One end crimps a terminal and inserts the insulation sleeve The other end performs twisting and tinning |
| Production Efficiency | 1500–1600 pcs/hour (with sheath) |
| Air Pressure | 0.5–0.8Mpa |
| Power Rating | 2000W |
| Power Supply | AC 220V 50/60Hz (customizable to 110V) |
| Dimensions | 1400 × 800 × 1860mm |
| Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
