Automatic Wire Crimping and Soldering Machine

This advanced fully automatic wire processing system is designed for applications where one end of the wire requires terminal crimping with housing insertion, and the other end is tinned and soldered directly onto electronic component pads, such as USB connectors or PCB-mounted sockets. By combining two traditionally separate processes into one integrated platform, the machine significantly improves efficiency and reduces manual handling.

The system supports simultaneous terminal crimping and housing insertion at one side while performing precise tinning and soldering at the opposite side. This enables complete wire-to-component assembly in a single operation, ensuring consistent quality and high throughput. The precise stripping and tinning modules guarantee smooth conductor preparation, while the automated soldering head ensures strong, reliable joints without damaging delicate pads or insulation.

Built with a modular structure, the system allows flexible switching between processing modes. Changeovers for different wire types or connector housings are fast and convenient, requiring only the replacement of crimping dies, soldering tips, or feeding fixtures. This adaptability makes the equipment ideal for manufacturers dealing with diverse cable assembly requirements.

For quality assurance, the machine integrates a Crimp Force Monitoring system to oversee terminal crimping consistency and a CCD vision system to verify housing insertion accuracy. At the soldering end, programmable parameters such as solder depth, dwell time, and tip temperature ensure stable soldering quality across multiple production runs. An optional enclosed safety cover enhances operator protection without compromising workflow efficiency.