Dual-End Wire Sealing and Crimping Machine

This fully automatic dual-end wire sealing and crimping machine integrates comprehensive wire processing functions including cutting, stripping, waterproof seal insertion, and terminal crimping. The advanced automatic feeding system ensures consistent waterproof seal placement while the innovative "seal-first, strip-second" methodology completely eliminates copper wire displacement issues, significantly enhancing processing accuracy and stability.

Engineered with precision servo motor technology, all critical mechanisms including wire feeding, stripping, positioning, and crimping operations deliver exceptional accuracy and repeatability. The integrated servo-driven crimping system features a ductile iron construction for superior rigidity and consistent crimping height control, ensuring reliable electrical connections across all production runs.

The flexible design architecture enables rapid product changeover capabilities, requiring only fixture replacement to accommodate different waterproof seal specifications. Product switching can be completed within minutes, maximizing production efficiency. The Windows-based industrial control system provides intuitive operation with comprehensive program memory functionality, allowing operators to store and recall processing parameters for different products with single-key convenience.

Optional advanced features include real-time crimping force monitoring with automatic alarm and shutdown capabilities for abnormal force detection, OES laser profiling for quality verification of stripping effects and seal insertion positioning, and servo-driven long wire conveyor systems for organized wire collection and placement.