This is a 2-sided waterproof plug insertion and crimping machine with automatic wire twisting function. It integrates wire cutting, stripping, waterproof plug insertion, crimping terminals, wire twisting and other functions. It can process 2 wires at the same time and automatically twist the 2 wires into twists. The waterproof plug is automatically fed through the feeding system. The method of inserting the waterproof plug first and then stripping the wire completely eliminates the possibility of the copper wire tipping over, greatly improving the accuracy and stability of inserting the waterproof plug.
The whole machine has precise workmanship, and the wire feeding, stripping, translation and other mechanisms are all driven by servo motors, and the positioning is precise. The crimping machine is made of ductile iron and has strong rigidity and stable crimping height. It can be equipped with a terminal pressure monitor to monitor the pressure curve changes in each crimping process in real time and automatically alarm and shut down when the pressure is abnormal. In addition, a CCD visual inspection system or laser profiler can be optionally used to detect the insertion position of the waterproof plug and the appearance of the terminal crimping.
Adopting the concept of flexible design, one machine can process a variety of different products. When replacing the waterproof plug, you only need to replace the corresponding track fixture, and product switching can be completed within a few minutes. Each functional module can be freely turned on or off in the program. For example, the stranding function, crimping function, waterproof plug insertion function, etc. can be turned off independently, supporting multiple uses in one machine.
The program memory function can save the processing parameters of different products into the database. When switching products, the corresponding processing parameters can be called up with one click, saving debugging time. In addition, you can also choose a computer industrial control system that supports MES connection. It has a built-in network interface and can be connected to the MES system through the LAN to realize remote reading or setting of parameters, remote release of production tasks and other functions.
Wire diameter: AWG28~14 (0.1~2.5mm2)
Stripping length: ≤10mm
Cutting length: 60~1500mm（(can be customized)）
Cutting accuracy: ±(0.5+L*2‰) L=cutting length
Twisted length: The distance between untwisted wires at both ends can be adjusted
Twisting distance setting: freely set through program
Crimping machine output: 2T (optional 3T)
Crimping stroke: 30mm (optional 40mm model)
Operation interface: color touch screen (optional computer industrial control system)
Production efficiency: 1500~2000 pieces/hour
Air pressure: 0.5~0.8Mpa
Power supply: 220V 50/60Hz
Power rating: 3000W
Optional functions: pressure monitor, CCD visual inspection system, laser profiler
The above specifications are for reference only. In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, KINGSING will be happy to provide processing samples of your wires.
Conforms to the relevant CE directives on machine safety and electromagnetic compatibility.