English
This advanced seal crimping and pair twisting machine integrates multiple wire processing operations including wire cutting, stripping, waterproof seal insertion, terminal crimping, and automatic pair twisting functionality. The machine processes two individual wires simultaneously and automatically twists them together to form twisted pair cables, while the waterproof seal feeding system ensures consistent insertion accuracy.
The innovative design employs a "seal-first, strip-second" methodology that completely eliminates copper wire tipping issues during the seal crimping process, significantly improving the accuracy and stability of waterproof seal insertion. This approach ensures reliable sealing performance and consistent pair twisting quality across all production runs.
Built with precision engineering, the machine utilizes servo motor drives for wire feeding, stripping, and pair twisting mechanisms, delivering exceptional accuracy in both seal crimping and twisted pair formation. The crimping unit features ductile iron construction for superior rigidity and stable crimping height control during seal attachment. Optional crimping force monitoring provides real-time curve analysis and automatic alarm shutdown for abnormal conditions.
The flexible design concept enables one machine to process various seal crimping and pair twisting applications efficiently. Product changeover requires only track fixture replacement and can be completed within minutes. Individual functional modules including pair twisting, seal crimping, and waterproof seal insertion can be independently activated or deactivated through the program interface, supporting versatile multi-purpose applications.
Advanced program memory functionality stores processing parameters for different seal crimping and pair twisting configurations in an integrated database, enabling one-click parameter recall during product switching to minimize setup time. The optional computer industrial control system supports MES connectivity through built-in network interfaces, enabling remote parameter management, production task distribution, and comprehensive manufacturing execution system integration.
| Model | Picture | Tail Process |
|---|---|---|
| KS-S214P-S |  | sealing & crimping |
| KS-S214P-T |  | twisting & tinning |
| Wire Diameter | AWG28~14 (0.1~2.5mm²) | |
| Stripping Length | ≤10mm | |
| Cutting Length | 60~1500mm (customizable) | |
| Cutting Accuracy | ±(0.5+L×2‰) L=cutting length | |
| Pair Twisting Length | Distance between untwisted wires at both ends adjustable | |
| Twisting Distance Setting | Freely programmable through interface | |
| Crimping Force | 2T (optional 3T) | |
| Crimping Stroke | 30mm (optional 40mm model) | |
| Operation Interface | Color touch screen (optional computer industrial control system) | |
| Production Efficiency | 1500~2000 pieces/hour | |
| Air Pressure | 0.5~0.8Mpa | |
| Power Supply | 220V 50/60Hz (customizable) | |
| Power Rating | 3000W | |
| Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, customized solutions available upon request | |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
