This advanced dual-head terminal crimping and heat shrink tube insertion machine integrates comprehensive wire processing capabilities, combining wire cutting, stripping, terminal crimping, heat shrink tube marking, insertion, and heat shrinking operations in a single automated system. The machine features modular design architecture that enables flexible configuration to meet diverse wire harness production requirements across multiple industries.
Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections.
The integrated heat shrink tube processing system supports automatic tube cutting from reel-mounted materials, precise positioning, and in-place heating and shrinking operations. Optional coding capabilities include laser marking, inkjet printing, and ribbon printing methods to meet tube identification and traceability requirements in quality-critical applications.
Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Applicable Wire Size | AWG24–14 (0.2–2.5 mm²) |
Cutting Length | 70–9999 mm |
Stripping Length | ≤10 mm (customizable) |
Cutting Accuracy | ±(0.5+L×2‰) mm, L=cutting length |
Heat Shrink Tube Length | 15–30 mm |
Heat Shrink Tube Positioning Accuracy | ±0.5 mm |
Coding Methods | Laser marking, inkjet printer, ribbon printing (optional) |
Crimping Station | Servo motor driven (crimping height programmable) |
Crimping Force | 2T (3T models customizable) |
Crimping Stroke | 30 mm (40 mm stroke model customizable) |
Applicable Terminals | Cross-feed terminals, straight-feed terminals, joint-type tubular insulated terminals |
Production Efficiency | 800–1000 pieces/hour (single-end heat shrink tube) |
Air Pressure | 0.5–0.8 MPa |
Power Rating | 3500 W |
Power Supply | 220V 50/60Hz (customizable) |
Dimensions | 1800×800×1860 mm |
Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, conveyor belt for long wire processing, automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.