Dual-Head Servo Wire Crimping and Termination Machine

This advanced dual-head terminal crimping machine delivers comprehensive wire processing automation, integrating cutting, stripping, and simultaneous dual-end terminal crimping within a single platform. The innovative belt feeding system enhances feeding precision while protecting wire integrity without surface damage.

Optional automatic waterproof seal insertion stations are available in single or dual-head configurations, enabling simultaneous seal insertion and terminal crimping for enhanced wire harness assembly. Each functional module operates independently, allowing flexible processing of various wire types through simple replacement of crimping applicators.

The lifting safety shield provides comprehensive operator protection with automatic alarm and shutdown functions when opened. The ergonomic lift mechanism facilitates easy equipment adjustment and die replacement, enhancing both safety and maintenance accessibility.

Integrated quality control systems include real-time crimping force monitoring with automatic anomaly detection and dual-lens CCD visual inspection using German-imported optics. These systems monitor wire stripping and terminal crimping effectiveness, automatically rejecting defective products to ensure consistent quality.

Engineered with premium servo-driven components including THK modules, SMC cylinders, Omron sensors, and Mitsubishi servo motors, all critical operations are servo-controlled for exceptional accuracy and repeatability.

The Windows-based industrial control system supports network connectivity and MES integration for seamless manufacturing workflow management, enabling real-time production monitoring and factory system integration.