This full-servo dual-head automatic crimping machine is specifically engineered for processing thick wires up to 6mm², integrating wire cutting, stripping, and dual-end terminal crimping within a single platform. The belt feeding system enhances feeding precision while protecting wire integrity, with a built-in 3-meter conveyor belt ensuring neat wire delivery.
Optional waterproof seal insertion stations are available in single or dual-head configurations for simultaneous seal insertion and terminal crimping. Additional automatic number tube insertion functionality can complete printing, cutting, inserting, and heat-shrinking processes automatically.

The lifting safety shield provides comprehensive operator protection with automatic alarm and shutdown functions when opened. This ergonomic design facilitates easy equipment adjustment and die replacement during operation and maintenance.
Integrated crimping force monitoring tracks force curves throughout each cycle, automatically stopping operations when abnormal conditions are detected to ensure consistent finished wire quality. Optional CCD visual inspection system can be configured to monitor wire stripping quality and terminal crimping effectiveness in real-time, automatically identifying and rejecting defective products for enhanced quality control.
Engineered with premium servo-driven components including five SMC cylinders, two Japanese Misumi precision modules, NSK bearings, and Panasonic sensors. All critical operations are controlled by high-precision Inovance servo motors with programmable crimping height settings.
The Windows-based industrial control system supports network connectivity and MES integration. Program memory function enables storage of processing parameters for different products, allowing one-key parameter recall when switching between product types.
Applicable Wire Diameter | AWG22~10 (0.3~6.0mm²) |
Wire Feeding Method | Belt feeding system |
Cutting Length | 80~9999mm |
Conveyor Belt Length | 3 meters (accommodates 3.5 meters wire) |
Cutting Accuracy | ±(0.5+L×2‰) L=cutting length |
Stripping Length | ≤18mm |
Applicable Terminals | Cross-feed terminal, direct-feed terminal, flag terminal |
Crimping Force | 3T |
Crimping Motor | Servo Motor |
Crimp Stroke | 30mm (40mm stroke customizable) |
Production Efficiency | 3000~4000 pieces/hour |
Operation Interface | Computer industrial control (Windows system) |
Air Pressure Requirement | 0.5~0.7Mpa |
Power Supply | 220V 50/60Hz (customizable) |
Net Weight | 1000kg |
Dimensions | 6800×1300×1900mm |
Safety Measures | Lifting safety shield, three-color alarm light |
Detection Device | Crimping force monitor, terminal presence detection, wire knotting detection, wire shortage alarm, air pressure detection |
Optional Configuration | Waterproof seal insertion station, number tube insertion station, CCD visual inspection system, automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.