This advanced five-wire high-speed automatic terminal crimping machine integrates multiple functions including wire cutting, stripping, dual-end terminal crimping, and optional wire twisting capabilities. Designed for high-volume production, the system can simultaneously process 5 wires with exceptional efficiency and precision, making it ideal for complex wire harness manufacturing applications.
The machine utilizes innovative wire clip pulling technology instead of traditional roller feeding, ensuring accurate cutting lengths without surface indentations on the wire. This precision feeding mechanism delivers superior cutting accuracy while maintaining wire integrity throughout the processing cycle. The maximum cutting length can be customized according to specific production requirements.
Built with precision engineering, all moving components are controlled by Mitsubishi servo motors, while the terminal crimping mechanism features ductile iron construction for enhanced rigidity and consistent crimping performance. The servo-driven architecture ensures stable crimping height and repeatable quality across all processed wires.
The flexible design concept allows one machine to handle various product configurations by simply replacing corresponding fixtures when changing wire types or terminals. Advanced program memory functionality stores processing parameters for different products in an integrated database, enabling one-touch parameter recall when switching between production runs, significantly reducing setup time and maximizing operational efficiency.
Applicable Wire Size | 0.1~1.5mm² (AWG16~30) | |
Cutting Length | 40~890mm (customizable) | |
Stripping Length | ≤8mm | |
Cutting Tolerance | ±(0.5+L*2‰)mm (L=cutting length) | |
Maximum Pressure | 2.5T | |
Crimp Stroke | 30mm (40mm stroke customizable) | |
Applicable Terminal | Horizontal feed terminal, straight feed terminal | |
Production Efficiency | 5000~8000 pieces/hour | |
Operation Interface | Color touch screen | |
Air Pressure | 0.5~0.7Mpa | |
Power Supply | 220V 50/60Hz (customizable) | |
Net Weight | 350kg | |
Dimensions | 1500*1080*1650mm | |
Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.