Dual-Wire Stripping Sealing & Crimping Machine

This semi-automatic wire processing machine integrates three essential operations: waterproof plug insertion, wire stripping, and terminal crimping in a single streamlined process. Designed for processing two wires simultaneously, it features an automatic feeding system that delivers waterproof plugs while operators simply position wire ends into the fixture.

The machine employs an innovative "plug-first, strip-second" methodology that completely eliminates copper wire flipping issues commonly encountered during waterproof plug insertion. This approach significantly enhances insertion accuracy and operational stability, ensuring consistent results across high-volume production runs.

Built with precision components including Taiwan Shangyin screw guide rails, TBI screws, SMC cylinders, and FESTO solenoid valves, the system delivers exceptional reliability. The stripping mechanism utilizes Mitsubishi servo motor control for precise length accuracy, while the terminal crimping function maintains stable and reliable crimping heights through servo-driven operation.

The flexible design philosophy allows one machine to handle various product configurations. Product changeovers require only replacement of corresponding track fixtures and crimping applicators. A color touch screen interface enables easy programming of stripping lengths, waterproof plug insertion depths, and terminal crimping positions, with memory functions storing processing parameters for different products and one-touch parameter recall during product switches.

Safety features include a three-color alarm light mounted on the protective shield, with automatic alarm and stop functions when safety doors are opened. Optional crimping force monitoring capability provides real-time curve analysis of each crimping process, automatically detecting and alerting operators to abnormal crimping conditions.