English
This automatic terminal crimping machine integrates wire cutting, stripping and dual-side crimping into a single high-precision process. Servo-driven mechanisms provide stable, tension-free wire feeding to enhance accuracy and repeatability across production cycles.
A lifting safety shield delivers comprehensive operator protection with automatic alarm and shutdown when opened; the ergonomic design facilitates easy adjustment and die replacement during operation and maintenance.
The system is fitted with a real-time crimp force monitor and a dual-lens CCD visual inspection system that detect abnormalities during crimping and stripping to minimize defects. German-imported optical sensors deliver high-resolution imaging for reliable detection of terminal presence, wire knots and improper stripping.
Built from industrial-grade components such as THK linear modules, SMC pneumatic cylinders, Omron sensors and Mitsubishi servo motors, the machine is engineered for long-term reliability and smooth operation. Its flexible design enables quick changeover between different wire gauges and terminal types by replacing crimping dies and guides.
A Windows-based industrial control system provides an intuitive interface; optional MES connectivity and program database support permit networked production, data logging and one-command recall of stored product programs to streamline batch switching and reduce downtime.
| Applicable Wire Size | AWG30~14 (0.1~2.0mm²) |
| Cutting Length | 40~9999mm |
| Cutting Accuracy | ±(0.5+L*2‰) L=cutting length |
| Stripping Length | ≤15mm |
| Applicable Terminals | Cross-feed terminal, direct-feed terminal, flag terminal |
| Crimping Force | 3T |
| Crimping Motor | Servo Motor |
| Crimp Stroke | 30mm (40mm stroke can be customized) |
| Production Efficiency | 3000~4000 pieces/hour |
| Operation Interface | Computer industrial control, Windows system |
| Air Pressure | 0.5~0.7 Mpa |
| Power Supply | 220V 50/60Hz (customizable) |
| Net Weight | 600kg |
| Dimensions | 1510×980×1780mm |
| Safety Measures | Lifting safety shield, three-color alarm light |
| Detection Devices | Terminal crimp force monitor, CCD visual detection system, presence or absence of terminals, wire knotting, lack of wire, air pressure detection, etc. |
| Optional Configuration | Conveyor belt for long wire processing, automatic wire prefeeder, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
