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Automatic Wire Stripping and Crimping Machine - KINGSING

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  3. Cut Strip and Terminate
  4. Two-sided Crimp Machine

Servo-Driven Dual-Head Terminal Crimping Machine

  • Model：KS-D20
  • Net. Weight：
  • Dimension：
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This automatic terminal crimping machine integrates wire cutting, stripping and dual-side crimping into a single high-precision process. Servo-driven mechanisms provide stable, tension-free wire feeding to enhance accuracy and repeatability across production cycles.

A lifting safety shield delivers comprehensive operator protection with automatic alarm and shutdown when opened; the ergonomic design facilitates easy adjustment and die replacement during operation and maintenance.

The system is fitted with a real-time crimp force monitor and a dual-lens CCD visual inspection system that detect abnormalities during crimping and stripping to minimize defects. German-imported optical sensors deliver high-resolution imaging for reliable detection of terminal presence, wire knots and improper stripping.

Built from industrial-grade components such as THK linear modules, SMC pneumatic cylinders, Omron sensors and Mitsubishi servo motors, the machine is engineered for long-term reliability and smooth operation. Its flexible design enables quick changeover between different wire gauges and terminal types by replacing crimping dies and guides.

A Windows-based industrial control system provides an intuitive interface; optional MES connectivity and program database support permit networked production, data logging and one-command recall of stored product programs to streamline batch switching and reduce downtime.

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Applicable Wire SizeAWG30~14 (0.1~2.0mm²)
Cutting Length40~9999mm
Cutting Accuracy±(0.5+L*2‰) L=cutting length
Stripping Length≤15mm
Applicable TerminalsCross-feed terminal, direct-feed terminal, flag terminal
Crimping Force3T
Crimping MotorServo Motor
Crimp Stroke30mm (40mm stroke can be customized)
Production Efficiency3000~4000 pieces/hour
Operation InterfaceComputer industrial control, Windows system
Air Pressure0.5~0.7 Mpa
Power Supply220V 50/60Hz (customizable)
Net Weight600kg
Dimensions1510×980×1780mm
Safety MeasuresLifting safety shield, three-color alarm light
Detection DevicesTerminal crimp force monitor, CCD visual detection system, presence or absence of terminals, wire knotting, lack of wire, air pressure detection, etc.
Optional ConfigurationConveyor belt for long wire processing,  automatic wire prefeeder, customized solutions available upon request
Important Notes:

  1. Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.

  2. Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.

  3. Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.

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