This is a fully automatic twisting wire tinning and inserting heat shrinkable tube terminal machine, which integrates the functions of wire cutting, wire stripping, twisting, tinning, crimping terminals, and inserting heat shrinkable tubes. The coil-mounted heat-shrinkable tube can be cut to a fixed length. After cutting and peeling the heat-shrinkable tube, insert the heat-shrinkable tube into the wire. After the terminal crimping is completed, the heat-shrinkable tube is automatically pushed onto the terminal, and the heat-shrinkable tube is heated and shrunk in place by the automatic heating device. In addition, laser marking or coding functions can be selected to realize automatic printing of characters on heat shrinkable tubes.
The whole machine adopts the concept of modular flexible design, one machine can easily process many different products, and each functional module can be opened or closed freely in the program. For example, you can turn off the function of inserting the heat shrinkable tube, and use it as an ordinary automatic twisting and tinning terminal machine. When replacing wires and terminals, it is only necessary to replace the corresponding crimping dies and corresponding penetration fixtures. The use of the machine is flexible. After the current product is produced, it will not cause idle waste of the machine, and it can be easily switched to produce other products.
Both the wire cutting and stripping and translation mechanism are driven by high-precision servo motors, and the cutting blade adopts a positive and negative screw structure, with high stripping precision. The terminal crimping machine is integrally formed of ductile iron. The whole machine has strong rigidity and stable crimping height. It can be equipped with a terminal pressure monitor to monitor the pressure curve changes of each crimping process in real time. When the pressure is abnormal, it can automatically alarm and stop. In addition, a visual inspection system can also be selected to inspect the appearance and size after crimping to ensure product quality. The standard terminal crimping machine is driven by a variable frequency motor, and a servo terminal crimping machine can also be selected.
Color touch screen operation interface, parameter setting is intuitive and easy to understand, the program memory function can save the processing parameters of different products in the database, when switching products, you can call out the corresponding processing parameters with one key, saving debugging time. In addition, it can also be equipped with a computer industrial control system that supports MES connection, with a built-in network interface, which can be connected to the MES system through a local area network, to realize remote reading or setting of parameters, remote production tasks and other functions.
Applicable wire diameter: AWG24~14 (0.2~2.5mm2)
Cutting length: 70~9999mm
Stripping length: ≤10mm (can be customized)
Cutting accuracy: ±(0.5+L*2‰) L=cutting length
Positioning accuracy of heat shrink tube: ±0.5mm
Maximum pressure: 2T (3T models can be customized)
Crimping stroke: 30mm (40mm stroke model can be customized)
Applicable terminals: horizontal feed terminals, direct feed terminals, etc.
Main function: wire head twisting and tinning, wire tail crimp terminals and insert heat-shrinkable tubes
Production efficiency: 1300~1600 pieces/hour (single head inserts heat shrinkable tube)
Air pressure: 0.5~0.8Mpa
Rated power: 2800W
Working voltage: 220V 50/60Hz (110V can be customized)
Optional configuration: long wire conveyor belt, safety shield, laser marking machine, terminal pressure monitor, visual inspection system, servo terminal machine, computer industrial control system
In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, KINGSING will be happy to provide processing samples of your wires.
Conforms to the relevant CE directives on machine safety and electromagnetic compatibility.