This is a fully automatic double-head heat-shrinkable tube terminal machine, which integrates functions such as wire cutting, wire stripping, double-head crimping, double-head insertion into heat-shrinkable tube, and laser marking. The coil-mounted heat-shrinkable tube can be cut to a fixed length, and a laser marking machine is equipped for the wire head and the wire tail, which can automatically mark the code on the heat-shrinkable tube. After cutting and stripping the wires, insert the heat-shrinkable tube on the wire first. After the terminal crimping is completed, the heat-shrinkable tube is automatically pushed onto the terminal, and one of the heat-shrinkable tubes is heated and shrunk in place by the automatic heating device (the other end cannot be heated, If you need 2 heating heads, you can choose other models).
This machine puts the wire head and the wire tail on different stations for processing. Its biggest advantage is that it can process 80mm total length of wire at both ends with terminals and heat shrinkable tubes. This machine is usually used to process wires with a total length of less than 300mm, and the production efficiency can reach more than 1800 wires per hour, and it can also be used to process wires with a total length of 10 meters.
The whole machine adopts the concept of modular flexible design, one machine can easily process many different products, and each functional module can be opened or closed freely in the program. For example, the function of inserting heat shrink tubing can be deactivated. When replacing wires and terminals, it is only necessary to replace the corresponding crimping die and the corresponding insertion jig. The use of the machine is flexible. After the current product is produced, it will not cause idle waste of the machine, and it can be easily switched to produce other products.
Both the wire cutting and stripping and translation mechanism are driven by high-precision servo motors, and the cutting blade adopts a positive and negative screw structure, with high stripping precision. The terminal crimping machine is integrally formed of ductile iron. The whole machine has strong rigidity and stable crimping height. It can be equipped with a terminal pressure monitor to monitor the pressure curve changes of each crimping process in real time. When the pressure is abnormal, it can automatically alarm and stop. In addition, a visual inspection system can also be selected to inspect the appearance and size after crimping to ensure product quality. The standard terminal crimping machine is driven by a variable frequency motor, and a servo terminal crimping machine can also be selected.
Color touch screen operation interface, parameter setting is intuitive and easy to understand, the program memory function can save the processing parameters of different products in the database, when switching products, you can call out the corresponding processing parameters with one key, saving debugging time. In addition, it can also be equipped with a computer industrial control system that supports MES connection, with a built-in network interface, which can be connected to the MES system through a local area network, to realize remote reading or setting of parameters, remote production tasks and other functions.
Applicable wire diameter: AWG24~14 (0.2~2.5mm2)
Cutting length: 70~9999mm
Stripping length: ≤10mm (can be customized)
Cutting accuracy: ±(0.5+L*2‰) L=cutting length
Positioning accuracy of heat shrink tube: ±0.5mm
Coding function: built-in 2 laser marking machines (also optional inkjet printer or ribbon printer)
Maximum pressure: 2T (3T models can be customized)
Crimping stroke: 30mm (40mm stroke model can be customized)
Applicable terminals: horizontal feed terminals, direct feed terminals, etc.
Production efficiency: 1600~2000 pieces/hour (double-headed heat shrinkable tube)
Air pressure: 0.5~0.8Mpa
Rated power: 2500W
Working voltage: 220V 50/60Hz (110V can be customized)
Optional configuration: long wire conveyor belt, safety shield, terminal pressure monitor, visual inspection system, servo terminal machine, computer industrial control system
In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, KINGSING will be happy to provide processing samples of your wires.
Conforms to the relevant CE directives on machine safety and electromagnetic compatibility.