This specialized automatic ribbon cable processing machine is engineered for high-precision handling of flat ribbon cables up to 24 pins. The system integrates four critical functions: cutting, stripping, wire splitting, and dual-end terminal crimping, making it the ideal solution for complex ribbon cable harness manufacturing.
Designed specifically for ribbon cable applications, the machine excels at processing flat cable assemblies while maintaining precise conductor separation and alignment. The advanced splitting mechanism automatically separates individual conductors from the ribbon cable structure, ensuring clean wire separation without damage to adjacent conductors.
The dual-end terminal crimping capability allows simultaneous processing of both cable ends, significantly improving production efficiency. Six high-precision servo motors control all critical operations including ribbon cable feeding, precise stripping, conductor splitting, and terminal positioning. This servo-driven architecture ensures consistent crimping quality and accurate positioning for both terminals.
The modular design accommodates various ribbon cable configurations and terminal types through programmable settings. Advanced software features include selective conductor processing with skip functions, allowing operators to bypass specific conductors when dual-end crimping is not required. The color touchscreen interface provides intuitive control with one-touch parameter recall for different ribbon cable specifications, making it perfect for electronics manufacturing, data cable assembly, and automotive ribbon cable applications.
Applicable Cable Type | Ribbon cable within 24Pin, flat cable, multi-conductor ribbon cable | |
Applicable Wire Diameter | 0.1~1.0mm² (AWG28~18) | |
Max Ribbon Cable Width | 28mm | |
Cutting Length | 50~1000mm (customizable) | |
Stripping Length | ≤8mm | |
Cutting Tolerance | ±(0.5+L*2‰)mm (L=cutting length) | |
Crimping Force | 2T | |
Crimp Stroke | 30mm (40mm stroke customizable) | |
Terminal Crimping | Dual-end terminal crimping capability | |
Applicable Terminal | Cross feed terminal | |
Ribbon Cable Production Efficiency | 700~900 pieces/hour | |
Individual Wire Processing Efficiency | 6000~10000 pieces/hour (processing 10 wires simultaneously) | |
Operation Interface | Color touch screen | |
Air Pressure | 0.5~0.7Mpa | |
Power Supply | 220V 50/60Hz (customizable) | |
Net Weight | 500kg | |
Dimensions | 1920*1520*1750mm | |
Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.