Automatic Wire Tinning and Combination Crimping Machine

This fully automatic dual-wire combination crimping machine integrates advanced twisting and tinning functions, featuring two independent wire feeding mechanisms that simultaneously process two wires with different diameters. The system combines one end of both wires into a single terminal while the other two ends undergo separate wire twisting and tinning operations, delivering comprehensive wire processing in a single automated workflow.

Built with modular flexible design principles, this versatile machine adapts seamlessly to diverse production requirements through programmable functional modules. Operators can disable one wire channel to utilize the machine as a standard automatic twisting and tinning machine when needed. Terminal changeovers require only die replacement, maximizing operational flexibility and eliminating downtime between different product runs.

The machine utilizes high-precision servo motors for wire cutting, stripping, and translation mechanisms, with cutting blades featuring positive and negative screw structures for exceptional stripping accuracy. The terminal crimping station is integrally formed from ductile iron, ensuring strong rigidity and stable crimping height. Optional terminal pressure monitoring provides real-time pressure curve analysis with automatic alarm and stop functions, while visual inspection systems verify post-crimping quality.

The intuitive color touch screen interface simplifies parameter setting with program memory functions that store processing parameters for different products in an integrated database. One-key parameter recall enables rapid product changeovers, significantly reducing setup time. Optional computer industrial control systems support MES connectivity through built-in network interfaces, enabling remote parameter management and comprehensive manufacturing execution system integration.