Dual-Wire Combination Crimping and Tinning Machine

This fully automatic dual-wire combination crimping machine simultaneously processes two wires with different diameters through its dual crimping stations. The system combines one end of both wires into a single terminal while the other two ends are processed separately - one receives terminal crimping and the other undergoes wire twisting and tinning operations, all within a single automated workflow.

Featuring two independent wire feeding mechanisms and two dedicated crimping stations, this advanced machine performs comprehensive wire cutting, stripping, combination crimping, individual terminal crimping, twisting, and tinning operations. The unique processing capability allows for complex wire harness configurations where different wire ends require distinct termination methods, maximizing production flexibility and efficiency.

Built with modular flexible design principles, each functional module operates independently through programmable controls. Operators can disable one wire channel for use as a standard twisting and tinning machine or dual-head automatic terminal machine when needed. Terminal changeovers require only die replacement, eliminating downtime between different product runs and ensuring continuous production capability.

The machine utilizes high-precision servo motors for wire cutting, stripping, and translation mechanisms, with cutting blades featuring positive and negative screw structures for exceptional stripping accuracy. Optional terminal pressure monitoring provides real-time analysis with automatic alarm functions, while the intuitive color touch screen interface enables one-key parameter recall for rapid product changeovers and optional MES connectivity for comprehensive manufacturing integration.