Ultrasonic Wire Welding Machine

This ultrasonic welding system is engineered to join multiple bare copper or aluminum wires into a compact, solid connection using high-frequency mechanical vibration. It delivers a firm, conductive bond without requiring solder, flux, or additional materials, resulting in a clean and cost-effective welding solution.

Equipped with advanced digital controls and automatic frequency adjustment, the machine ensures consistent and repeatable welds. The cold welding process eliminates risks of wire overheating, oxidation, or insulation damage—producing reliable joints with low power consumption and zero emissions like sparks or smoke.

The system is widely adopted in sectors such as automotive wire harnesses, battery modules, electronics manufacturing, and telecom equipment—anywhere strong, conductive, and vibration-resistant connections are essential. Its space-saving design, intuitive user interface, and maintenance-friendly build make it ideal for both automated production environments and bench-top applications.

By boosting operational efficiency and reducing reliance on consumables, this ultrasonic joining solution presents a cleaner, safer, and more environmentally friendly alternative to traditional crimping or soldering methods—perfectly suited to modern wire processing needs.

4*4mm² 2:2 splice

3*1.5mm² 1:2 splice

2*4mm² 1:1 splice

3*5mm² 1:2 splice

2*2mm² 1:1 splice

3*2mm² 1:2 splice

2*8mm² 1:1 splice

2*4mm² 2 wires