Automatic Power Cord Production Line

This fully automated power cord production line is specifically designed for high-volume manufacturing of electrical power cables with molded plugs and connectors. The system integrates complete wire reel loading, precise cable cutting with programmable length control, and comprehensive power cord processing including outer jacket stripping, dust removal, color identification, and core wire separation for live, neutral, and ground conductors.

The production line features advanced core wire processing capabilities with precise stripping operations and intelligent polarity verification to prevent incorrect terminal connections. It performs automated terminal crimping for ground, neutral, and live conductors, with integrated CCD inspection systems to detect and reject defective crimped connections, ensuring electrical safety and reliability.

The system handles complete power cord assembly including automated transfer to injection molding stations for plug and connector overmolding. Each finished power cord undergoes comprehensive electrical testing including continuity, insulation resistance, and polarity verification, with automatic rejection of non-conforming products to maintain superior quality standards.

This integrated manufacturing approach significantly reduces labor costs while ensuring consistent quality control throughout the power cord production process. The system is ideal for manufacturers producing AC power cords, extension cables, and electrical appliance cords for consumer electronics, household appliances, and industrial equipment applications.