This is a fully automatic multi-core sheath wire twisting and tinning terminal machine, which is specially designed for processing 2~13 core sheath wires. It integrates multiple functions such as wire cutting, outer sheath stripping, core wire trimming, core wire stripping, twisting and tinning at one end, and crimping terminals at the other end. The splitter clamp will automatically arrange the core wires neatly, and the terminals will be on the same straight line after the crimping is completed, which is convenient for later insertion into the shell. Before tinning, the core wires will be dislocated and separated by the jig to ensure that the core wires will not stick together during tinning.
This machine adopts the concept of modular flexible design. One machine can process many different products, and each functional module can be opened or closed freely in the program. For example, the twisting and tinning functions can be turned off. When replacing wires and terminals, you only need to replace the corresponding crimping dies, stripping blades, and positioning fixtures. The use of the machine is flexible. After the current product is produced, it will not cause idle waste of the machine, and it can be easily switched to produce other products.
Both the wire cutting and stripping and translation mechanism are driven by high-precision servo motors, and the cutting blade adopts a positive and negative screw structure, with high stripping precision. This machine uses a translation mechanism to replace the traditional rotation mechanism. The wire is always kept straight during the processing process, and the positioning is accurate, which effectively solves the instability problem caused by the bending of the wire, and can easily handle various high-standard wire processing.
The terminal crimping machine is integrally formed of ductile iron. The whole machine has strong rigidity and stable crimping height. It can be equipped with a terminal pressure monitor to monitor the pressure curve changes of each crimping process in real time. When the pressure is abnormal, it can automatically alarm and stop. In addition, a visual inspection system can also be selected to inspect the appearance and size after crimping to ensure product quality. The standard terminal crimping machine is driven by a variable frequency motor, and a servo terminal crimping machine can also be selected.
Color touch screen operation interface, parameter setting is intuitive and easy to understand, the program memory function can save the processing parameters of different products in the database, when switching products, you can call out the corresponding processing parameters with one key, saving debugging time. In addition, it can also be equipped with a computer industrial control system that supports MES connection, with a built-in network interface, which can be connected to the MES system through a local area network, to realize remote reading or setting of parameters, remote production tasks and other functions.
Applicable wire: multi-core sheathed wire (2~13 cores)
Cable outer diameter: Φ3~7mm
Core wire range: AWG28~18 (0.1~1.0mm2)
Other conditions: there must be no other fillers between the outer sheath and the core wire, such as braided mesh
Cutting length: 120~9999mm (can be customized)
Stripping length of the outer sheath: wire head 30~120mm, wire tail 30~60mm
Core wire stripping length: ≤8mm (can be customized)
Cutting accuracy: ±(0.5+L*2‰) L=cutting length
Maximum pressure: 2T (3T models can be customized)
Crimping stroke: 30mm (40mm stroke model can be customized)
Applicable terminal: cross-feed terminal, direct-feed terminal
Production efficiency: 1000~1500 pieces/hour (5-core sheathed wire, 1000mm)
Operation interface: color touch screen
Air pressure: 0.5~0.8Mpa
Rated power: 2300W
Working voltage: 220V 50/60Hz (110V can be customized)
Main function: crimping terminals at one end, twisting and tinning at the other end
Optional configuration: long wire conveyor belt, safety shield, terminal pressure monitor, servo terminal machine, computer industrial control system