Automatic Wire Stripping and Crimping Machine - KINGSING

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Automatic Number Tube Crimping and Inserting Machine

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  • A variety of (single diameter and multiple wire colors) wires, one type of wire number tube, multiple terminals, single or multiple connectors (plastic housings) are online at the same time, and production is automatically switched according to the production work order;

  • Equipped with multi-wire automatic switching wire feeding machine and multi-axis wire pay-off machine;

  • Equipped with single or multiple groups of connectors, automatic feeding shell insertion unit, automatic loading of connector vibration plate.The terminal automatically positions the plug case through a three-axis robotic arm, and simultaneously completes the insertion and pull-out detection of the housing in place;

  • Equipped with pressure management device and optional CCD image detection;

  • The equipment adopts modular design and assembly line layout, which is simple to operate and maintain, and can be expanded and upgraded in the future;

  • Optional heat shrink wire tube automatic management and positioning heat shrink molding module; optional automatic soldering module;

  • Optional laser engraving;

  • Equipped with two sets of single-tube coding machines, which can be adapted to PVC wire number tubes and heat shrink tubes at the same time, automatically feeding, printing, cutting, and inserting tubes, and are also equipped with a wire number tube heating device;

  • Equipped with multiple sets of crimping units, all terminals can be online at the same time. All terminal crimping adopts mold-free crimping and uses a servo crimping machine. All crimping parameters are automatically switched and the crimping quality is monitored in real time. It adopts a three-axis mechanical arm + circular vibration automatic feeding terminal (no direct vibration), and circular vibration glue spraying treatment to avoid damage to the terminal coating;

  • The supporting data conversion software is seamlessly connected to the production work orders generated by third-party automatic wiring software. Work orders can be dispatched remotely through the internal network and automatically and quickly converted into production instructions;

  • The MES interface is reserved to capture equipment operation and production data in real time (such as total production volume, operating efficiency, defective rate, material usage, downtime, etc.).

Power supply: AC220V 50HZ single phase

Number tube identification: regular half-width characters within 36 characters

Production efficiency: 12~15 pieces/minute (wire length 500mm)

Air pressure: 0.5~0.7Mpa

Dimension (L×W×H): 6000*5000*1800mm

Wire diameter: 0.30mm2~4.0mm2, PVC electronic wire, Teflon and other types of wires

Wire length: 100mm~3000mm (the shortest wire length for double-ended crimping terminals is 220mm)

Number tube specifications: 0.52~4.02PVC tube + Ф3~Ф6 heat shrink tube, suitable for 0.30mm2~4.0mm2 wire diameter

Detection device: Detection of presence of wire, presence detection of wire number tube, presence detection of ribbon, ribbon breakage detection, terminal crimping monitoring

Number tube length: PVC wire number tube length is 15~38mm; heat shrink tube needs to be fixed to one tube length, special lengths of 15mm, 20mm, 25mm and 30mm can be customized

Terminal types: semi-insulated single-grain terminals (OT, UT, IT (tube type)); fully insulated single-grain terminals (187/250 straight plug and elbow plug; 4.0 bullet male and female ends); fully bare single terminals (OT, UT, pin type, DBN); aviation pins (various aviation pins, sockets); chain strap terminals: various chain terminals


  • The above specifications are for reference only. In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, KINGSING will be happy to provide processing samples of your wires.

  • Conforms to the relevant CE directives on machine safety and electromagnetic compatibility.